Varmebaronen Viking Bio 35, Installation And Maintenance Manual

Page 1: ...1 3 0 6 0 3 T H L n o 0 1 r e v 0 Installation and maintenance Viking Bio 35 pellet burner...

Page 2: ...Flue gas temperature Turbulators Combustion Adjustment 13 Pellet firing 14 Pellet quality Handling and storing pellets Combustion Flue gas temperature Turbulators Pellet firing 15 Draught damper Smoke...

Page 3: ...To be completed by the installation engineer when the Viking Bio 35 is installed Add a printout from the flue gas analysis instrument Serial number Installation date Installed in boiler make type pow...

Page 4: ...l spare parts Spare parts that do not meet V rmebaronen s specifications may have an impact on safety Always contact your installation engineer for service The type and serial number of the burner mus...

Page 5: ...ifferent ways they provide information about operating phases and alarms Pellets are fed to the burner automatically from the fuel store via a feed auger controlled by the burner The safety in the fee...

Page 6: ...the walls of the combustion chamber 515 mm 300 mm 75 mm 75 mm Supply air to boiler room There must be a supply air valve to the boiler room The valve s free surface must correspond to the cross secti...

Page 7: ...position of the feed auger before the store is filled with pellets Use tape or similar to mark on the feed auger s pipe how far it extends into the store This makes it easy to see whether the feed au...

Page 8: ...ction is not used the cable end must be insulated Hatch safety switch A hatch switch must be installed if the combustion chamber hatch can be opened without tools Safety can also be guaranteed if the...

Page 9: ...REEN N L1 B4 S3 T2 T1 THERMAL PROTECTION AND THERMOSTAT SAFETY SWITCH BURNING SWITCH ALARM 230V 1A Electrical connection check 1 The power switch and thermostat must be in the position 0 2 Switch the...

Page 10: ...accessory 6 Connector for feed auger 230V 7 Ignition element 8 Current transformer 9 Power supply unit 230 VAC 24 VDC to supply the electronics and fan motor 10 Semiconductor relay with indicator to...

Page 11: ...flashes synchronously with FLAME low fan RPM in operating phase Flashing low element current 22 TEMP temperature setting when burner controls boiler temperature Requires temperature sensor accessory...

Page 12: ...mage can be avoided if the flue gas temperature is minimum 70 C one metre below the top of the chimney A low flue gas temperature results in higher efficiency but this must be weighed up against the r...

Page 13: ...minutes a Take a soot sample The soot number should be 1 3 b Perform a CO2 measurement If the CO2 value is too low increase Fuel too high reduce Fuel Repeat this test several times 3 Low power setting...

Page 14: ...onmentally harmful substances If the burner hatch is fitted with a sight glass it is possible to study the flame A few minutes after the burner has been started the flame must have a yellow white colo...

Page 15: ...s required to meet the prevailing heat requirements A lower power for the burner results in a longer operating time and lower stoppage losses which produces higher boiler efficiency The system must al...

Page 16: ...will stop and produce the Failed start alarm The most probable causes of this are excessive draught or the burner not receiving pellets Establish flame The burner is in operation with a flame The fan...

Page 17: ...ate the inner burner pipe the end wall and the lip Replace damaged parts as soon as possible When you refit the burner check that the silicone gasket is in place and is airtight Otherwise the inner bu...

Page 18: ...overheating protection against excessive boiler temperature thermal relay non combustible hose melts between feed auger and downpipe fan with fan guard photoresistor for flame monitoring blockage if t...

Page 19: ...rst check all the conditions required for the burner to work Does the burner have power Is the operation indicator lit up Are all control units thermostats etc set correctly Are all safety devices ove...

Page 20: ...ambient temperature possibly because the combustion chamber hatch is poorly insulated Check the ambient temperature Should be max 30 C Take action Faulty temperature sensor on circuit board Change cir...

Page 21: ...11615 Downpipe 1 41 700506 Packing 1 44 711614 Spacer 1 45 710044 300047 Reducer O ring 59 5 mm 1 1 46 100740 Split pin 1 47 700503 Hairpin 1 48 711610 Ignition element holder 1 49 711616 Ignition ele...

Page 22: ...RSK Boiler temperature sensor temperature control via the burner Draught damper 150 x 130 mm for flue pipe 90351 standard VB wood fired boilers 2924 Draught damper for cleaning hatch in chimney b 132...

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Page 24: ...Varmebaronen UK 11 Back O Hill Stirling FK8 1SH Tel 01786 849 099 Fax 01786 849 098 www varmebaronen org info varmebaronen org...