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15

Värmebaronen Viking Bio 35

Pellet firing

Draught damper

  

The chimney must be fitted with a draught 
damper.

The draught is affected by temperature, weather and wind. 
As the combustion is affected by the draught, stable draught 
conditions should be the objective. The hatch lets boiler room 
air into the flue. The advantages of this are: 

• more stable draught and flue gas temperature
• reduced stoppage losses
• ventilation of the flue
• drier flue gases, which reduces the risk of condensation

Smoke from the chimney

The colour of the smoke reveals the quality of combustion:
Greyish-brown:   smoking combustion on account of too 

little air.

Invisible: 

 heat shimmer. When the outdoor temperature 
is above zero or down to a few degrees 
below zero, the smoke must be invisible.

White: 

 when the outdoor temperature is lower, 
only a weak white smoke of steam must 
be visible.

If the boiler was previously fired with wood, the smoke 
may be dark and malodorous because tar on the boiler and 
chimney walls is being burned off. This may last for a week.

Efficiency

The aim is to achieve high efficiency, which means extracting 
as much heat as possible from the pellets. In fact, this involves 
reducing losses. The losses that should be minimised are:
Flue gas loss: 

 The heat in the flue gases that escape 
via the chimney.

Stoppage losses: 

 While the burner is not operating, the 
chimney draught sucks cold air through 
the boiler, thus cooling it. This loss can 
be reduced by means of a draught 
damper.

Insulation losses: 

 Heat leakage via the boiler’s insulation. 
A small part of this is recovered by the 
combustion air being heated. In some 
cases, some of it benefits the building.

The burner can be set to different power levels. It is a good 
rule not to use a higher power level than is required to meet 
the prevailing heat requirements. 
A lower power for the burner results in a longer operating 
time and lower stoppage losses, which produces higher boiler 
efficiency.

  

The system must always have an alternative 
energy source to reduce vulnerability.

Boiler tempreature control

Boiler temperature control via the burner can be used 
in all operating modes. The temperature sensor must be 
connected to the burner. 
The temperature control controls 
the boiler temperature with a 
connection difference of 10 °C. 
The temperature is set on the 
circuit board. See 22. 
When it is idle, the burner senses 
a rapid decrease in temperature, 
which may occur in an ‘exchanger boiler’ 
when hot water is drawn off. The burner then starts before 
the temperature has fallen to the normal start value. The 
temperature control is also suitable when the burner has 
been installed in a wood-fired boiler with accumulator tanks.
If the burner is preceded by a boiler thermostat, this must 
be set to its maximum value. The setting on the burner must 
be 10 - 15 °C lower.

Start delay

The setting 26 allows the start to be delayed 
by 0 - 135 minutes. 
This function extends the burner’s operating 
time, which increases its efficiency. This 
function can be used with all operating modes but is 
not suitable for boilers with hot water heating via a heat 
exchanger.

Smoke in boiler room

If the system’s hatches and dampers are not airtight, there is 
a risk of smoke entering the boiler room. A smoke detector 
is a good way of discovering whether flue gases are leaking 
out into the boiler room.
The boiler hatches must be closed when the burner is in 
operation.

Safety

From the point of view of fire safety, it is important for the 
boiler room to be clean and free of dust.
Flammable substances must not be stored in the boiler room.
The door to the boiler room must be closed.

  

In the event of fire or any other hazard, cut the 
power to the burner and take the necessary 
action.

26

22

Summary of Contents for Viking Bio 35

Page 1: ...1 3 0 6 0 3 T H L n o 0 1 r e v 0 Installation and maintenance Viking Bio 35 pellet burner...

Page 2: ...Flue gas temperature Turbulators Combustion Adjustment 13 Pellet firing 14 Pellet quality Handling and storing pellets Combustion Flue gas temperature Turbulators Pellet firing 15 Draught damper Smoke...

Page 3: ...To be completed by the installation engineer when the Viking Bio 35 is installed Add a printout from the flue gas analysis instrument Serial number Installation date Installed in boiler make type pow...

Page 4: ...l spare parts Spare parts that do not meet V rmebaronen s specifications may have an impact on safety Always contact your installation engineer for service The type and serial number of the burner mus...

Page 5: ...ifferent ways they provide information about operating phases and alarms Pellets are fed to the burner automatically from the fuel store via a feed auger controlled by the burner The safety in the fee...

Page 6: ...the walls of the combustion chamber 515 mm 300 mm 75 mm 75 mm Supply air to boiler room There must be a supply air valve to the boiler room The valve s free surface must correspond to the cross secti...

Page 7: ...position of the feed auger before the store is filled with pellets Use tape or similar to mark on the feed auger s pipe how far it extends into the store This makes it easy to see whether the feed au...

Page 8: ...ction is not used the cable end must be insulated Hatch safety switch A hatch switch must be installed if the combustion chamber hatch can be opened without tools Safety can also be guaranteed if the...

Page 9: ...REEN N L1 B4 S3 T2 T1 THERMAL PROTECTION AND THERMOSTAT SAFETY SWITCH BURNING SWITCH ALARM 230V 1A Electrical connection check 1 The power switch and thermostat must be in the position 0 2 Switch the...

Page 10: ...accessory 6 Connector for feed auger 230V 7 Ignition element 8 Current transformer 9 Power supply unit 230 VAC 24 VDC to supply the electronics and fan motor 10 Semiconductor relay with indicator to...

Page 11: ...flashes synchronously with FLAME low fan RPM in operating phase Flashing low element current 22 TEMP temperature setting when burner controls boiler temperature Requires temperature sensor accessory...

Page 12: ...mage can be avoided if the flue gas temperature is minimum 70 C one metre below the top of the chimney A low flue gas temperature results in higher efficiency but this must be weighed up against the r...

Page 13: ...minutes a Take a soot sample The soot number should be 1 3 b Perform a CO2 measurement If the CO2 value is too low increase Fuel too high reduce Fuel Repeat this test several times 3 Low power setting...

Page 14: ...onmentally harmful substances If the burner hatch is fitted with a sight glass it is possible to study the flame A few minutes after the burner has been started the flame must have a yellow white colo...

Page 15: ...s required to meet the prevailing heat requirements A lower power for the burner results in a longer operating time and lower stoppage losses which produces higher boiler efficiency The system must al...

Page 16: ...will stop and produce the Failed start alarm The most probable causes of this are excessive draught or the burner not receiving pellets Establish flame The burner is in operation with a flame The fan...

Page 17: ...ate the inner burner pipe the end wall and the lip Replace damaged parts as soon as possible When you refit the burner check that the silicone gasket is in place and is airtight Otherwise the inner bu...

Page 18: ...overheating protection against excessive boiler temperature thermal relay non combustible hose melts between feed auger and downpipe fan with fan guard photoresistor for flame monitoring blockage if t...

Page 19: ...rst check all the conditions required for the burner to work Does the burner have power Is the operation indicator lit up Are all control units thermostats etc set correctly Are all safety devices ove...

Page 20: ...ambient temperature possibly because the combustion chamber hatch is poorly insulated Check the ambient temperature Should be max 30 C Take action Faulty temperature sensor on circuit board Change cir...

Page 21: ...11615 Downpipe 1 41 700506 Packing 1 44 711614 Spacer 1 45 710044 300047 Reducer O ring 59 5 mm 1 1 46 100740 Split pin 1 47 700503 Hairpin 1 48 711610 Ignition element holder 1 49 711616 Ignition ele...

Page 22: ...RSK Boiler temperature sensor temperature control via the burner Draught damper 150 x 130 mm for flue pipe 90351 standard VB wood fired boilers 2924 Draught damper for cleaning hatch in chimney b 132...

Page 23: ......

Page 24: ...Varmebaronen UK 11 Back O Hill Stirling FK8 1SH Tel 01786 849 099 Fax 01786 849 098 www varmebaronen org info varmebaronen org...

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