Varmeteknikk SB 180, Operating Instructions Manual

Page 1: ...eknikk AS Phone 47 23 37 55 00 November 2021 V2 0 Operating instructions for SB 180 1200 kW November 2021 Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries...

Page 2: ...Varmeteknikk AS Phone 47 23 37 55 00 November 2021 V2 1 Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Page 3: ...pensation 8 Remote control 10 Signals for SD systems 11 Menus 12 Power control connection 13 Maintenance 15 Troubleshooting 16 Technical specifications 17 Dimensions 19 Control and main circuit diagra...

Page 4: ...intenance without hindrance Safety equipment The SB boilers are delivered with safety thermostat STB with 110 o C release for overheating protection of the boiler Additional system safety equipment ha...

Page 5: ...pply power A separate 230 V supply of control voltage 10A is needed Control voltage terminals are located at the switchgear plate or in the top bay behind the front panel SB 375 1200 kW Note If connec...

Page 6: ...essing the button Then the E button to save new value The step time is set to 40 seconds and should not be set lower as shorter step time will lead to unnecessary wear on the contactors It is normally...

Page 7: ...eps are switched on and 5 seconds when switching off To prevent unnecessary wear on the contactors this should not be set lower If you still want to change this the step time is adjustable between 1 2...

Page 8: ...nverted by moving a latch on the controller board Connects to terminal block list X1 clamps 1 2 See also page 11 and page 35 Outdoor temperature compensation The controller is prepared for control dep...

Page 9: ...eknikk AS Phone 47 23 37 55 00 November 2021 V2 8 Boiler temperature as a function of outdoor temperature Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries...

Page 10: ...inclination curve can also be adjusted By choosing a steeper curve the trip temperature can be further increased Adjustment of the slope is made in the service menu see page 12 In the menu slope the...

Page 11: ...ower again With external temperature control switched on the display shows TempE 47 0 75 C Power 60kW Note With external temperature control the set temperature on the controller will function as a ma...

Page 12: ...itched on boiler control voltage on Connects to the boiler terminal block X1 clamps 3 4 Failure message indicates triggered safety thermostat temperature sensor fault or low control voltage to the con...

Page 13: ...temperature Adjustment limitation of max available steps Adjustment of step time Note Short step time will reduce the lifetime of the contactors Service menu For access to service menu press and hold...

Page 14: ...mitation has limited the boiler to a certain power you get to a point where a step will constantly switch on and off To prevent the boiler from switching on and off the power stage a certain power mar...

Page 15: ...control 0 10V temp control The setting must be made in the service menu By holding the menu button inside min 5 sec you will have access to this With two presses of the menu button you will have acces...

Page 16: ...ct Possible noise from the contactors may indicate wear and should be checked carefully or replaced Worn contactors can burn fixed and cause great damage Electrical connections All connections on busb...

Page 17: ...ty temp limiter has tripped Reset Safety temp limiter STB on front panel Temp 30 0 80 C Alarm Power Main switch off or broken fuses Check switch board fuses Replace if required Little heat from boiler...

Page 18: ...10 SB 2250 250 628 15 step DN 100 16 1 240 10 8 3 1 50 790 315 SB 2300 300 753 15 step DN 100 16 1 240 12 9 3 1 50 790 315 SB 2375 375 941 30 step DN 125 16 2 310 16 1 5 75 1370 450 SB 2400 400 1004 3...

Page 19: ...16 1 5 75 1370 450 SB 4400 400 577 335 30 step DN 125 16 2 310 17 2 5 75 1370 450 SB 4450 450 650 377 30 step DN 125 16 2 310 19 4 5 75 1370 450 SB 4500 500 722 418 30 step DN 125 16 2 310 21 5 5 75...

Page 20: ...Varmeteknikk AS Phone 47 23 37 55 00 November 2021 V2 19 Dimensions SB 180 300 All dimensions in mm Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Page 21: ...nikk AS Phone 47 23 37 55 00 November 2021 V2 20 Dimensions SB 4375 4600 SB 6375 6600 All dimensions in mm Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustrie...

Page 22: ...armeteknikk AS Phone 47 23 37 55 00 November 2021 V2 21 Dimensions SB 2375 2400 All dimensions in mm Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co n...

Page 23: ...Phone 47 23 37 55 00 November 2021 V2 22 Dimensions SB 2450 2750 SB 4750 41200 SB6750 61200 All dimensions in mm Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookein...

Page 24: ...control In out Operation Failure STB Remote control Ext signals Temp ind 10V Power ind 10V Pre set temp 10V Out door temp sensor 0 Temp contr 0 10V Power contr 0 10V 0 Contactors Control circuit diag...

Page 25: ...AS Phone 47 23 37 55 00 November 2021 V2 24 KimSafe 901 311 TIC1 S1 2 6 7 8 9 Contactor circuit SB 180 300 kW Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindus...

Page 26: ...e 47 23 37 55 00 November 2021 V2 25 400V 690V SB 180 300kW A3 230V A3 SB 180 300kW Main circuit diagram SB 180 300 kW Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www co...

Page 27: ...trol Ext signals Power ind 10V Temp ind 10V Pre set 10V Out door temp sensor Temp control 0 10V 0 0 Power 10V Contactors Control voltage 230V 50Hz 230V 50Hz 400V 50Hz 690V 50Hz Control circuit diagram...

Page 28: ...7 23 37 55 00 November 2021 V2 27 A3 TIC1 KIMSAFE901312 S1 2 Contactor circuit SB 375 400 kW 230 V SB 375 600 kW 400 690 V Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web ww...

Page 29: ...5 00 November 2021 V2 28 SB 375 400kW SB 375 600kW 400V 690V 230V Main circuit diagram SB 375 400 kW 230 V SB 375 600 kW 400 690 V Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co n...

Page 30: ...tion box 230V 400V 690V Q16 Q1 Q3 Q5 Q9 Q11 Q13 Q15 Q7 L1 L2 L3 F1 F2 F6 F3 F4 F5 F7 F8 230V 50Hz X1 Q2 Q4 F1 F2 N 10A L1 L2 Element switchgear overview SB 375 400 kW 230 V SB 375 600 kW 400 690 V Coo...

Page 31: ...Failure KimSafe 901312 Power 10V Temp control 0 10V 0 Pre set 10V Power ind 10V 0 Temperature ind 10V Contactors Switch gear front Contactors Switch gear rear Out door temprature sensor Switch gear f...

Page 32: ...Rear switchgear plate KIMSAFE901312 S1 2 A3 TIC1 A7 TIC1 X2 N X2 1 X2 2 X2 3 X2 4 KIMSAFE901312 Front switchgear plate Contactor circuit 450 600 kW 230 V Cooke Industries Phone 64 9 579 2185 Email sa...

Page 33: ...er 2021 V2 32 Rear switchgear plate Front switchgear plate A3 230V SB 450 600kW A3 230V SB 450 600kW Main circuit diagram SB 450 600 kW 230 V Cooke Industries Phone 64 9 579 2185 Email sales cookeindu...

Page 34: ...ent switchgear overview SB 450 600 kW 230 V 230V 400V F1 F3 F5 F7 F8 F6 F4 F2 Q1 Q3 Q5 Q7 Q8 Q6 Q4 Q2 F1 F3 F5 F7 F8 F6 F4 F2 Q1 Q3 Q5 Q7 Q8 Q6 Q4 Q2 230V 400V Cooke Industries Phone 64 9 579 2185 Ema...

Page 35: ...55 00 November 2021 V2 34 A3 TIC1 S1 2 Front switchgear plate KIMSAFE 901312 Contactor circuit 750 1200 kW Front switchgear plate Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz...

Page 36: ...ember 2021 V2 35 Rear switchgear plate KIMSAFE 901312 A7 TIC1 X2 N X2 1 X2 2 X2 3 X2 4 Contactor circuit 750 1200 kW Rear switchgear plate Cooke Industries Phone 64 9 579 2185 Email sales cookeindustr...

Page 37: ...tchgear plate Front switchgear plate 230V 400V 690V 230V 400V 690V SB 750kW only SB 750kW only SB 750 1200kW A3 SB 750 1200kW A8 Main circuit diagram SB 750 1200 kW Cooke Industries Phone 64 9 579 218...

Page 38: ...690V L1 L2 L3 W1 W2 W3 X11 X12 X13 F4 F3 F2 F1 X2 F5 F6 F7 F8 Q2 Q1 Q4 Q3 Q6 Q5 Q8 L1 L2 L3 W1 W2 W3 X11 X12 X13 Q7 Q10 Q9 Q12 Q11 Q14 Q13 Q15 A2 A7 Q8 Q10 Q12 Q14 Q15 Q13 Q11 Q9 F8 F7 F6 F5 230V 400...

Page 39: ...tart stop signal Operation signal Alarm failure signal Step limitation Power supply 230V Sec power lim transformers Sec power ind transformer Contactor outputs 33 32 31 30 29 28 27 26 25 24 23 22 21 1...

Page 40: ...SB 6400 400 96 SB 4450 800 111 SB 6450 400 96 SB 2450 1200 96 SB 4500 800 111 SB 6500 500 120 SB 2500 1500 120 SB 4600 1000 139 SB 6600 500 120 SB 2600 2000 159 SB 4750 1200 166 SB 6750 800 191 SB 27...

Page 41: ...Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Page 42: ...2 7 7 4 4 Contactor AF65 41 175 86 5 14 14 15 15 Contactor AF80 41 175 92 Contactor AF116 41 176 10 7 3 3 7 7 Fuse 10A 5x20mm 6672 0235 27 2 2 2 2 2 2 2 2 2 2 2 Fuse 20 A NH000 16 192 25 Fuse 25 A NH...

Page 43: ...ntactor AF40 41 175 75 6 6 7 1 14 14 14 4 2 14 14 14 14 15 15 1 1 Contactor AF52 41 175 80 6 7 10 14 15 15 14 14 15 15 Fuse 10A 5x20mm 6672 0235 27 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Fuse 20 A NH000 16 1...

Page 44: ...2 2 1 1 7 7 1 1 1 1 1 1 Contactor AF30 41 175 56 6 12 14 4 8 8 14 14 4 4 1 1 Contactor AF40 41 175 75 6 7 2 10 14 14 14 10 10 14 14 14 14 Contactor AF52 41 175 80 Contactor AF65 41 175 86 14 Fuse 10A...

Page 45: ...Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Page 46: ...Varmeteknikk AS Phone 47 23 37 55 00 November 2021 V2 45 Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Page 47: ...Varmeteknikk AS Phone 47 23 37 55 00 November 2021 V2 46 Notes Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...