Vaughn TOP PERFORMER PLUS, Operation And Installation Manual

Page 1: ...Operation and Installation Manual TOP PERFORMER PLUS Indirect Fired Water Heater Limited Warranty and Tank Replacement...

Page 2: ...heaters will absorb less than 200 000 BTU hr when domestic water outlet temperature is 194 F and boiler water supply temperature is 240 F Listed outputs are based on ASME Section VIII Interpretation V...

Page 3: ...ere is risk of property damage and personal injury inherent in the use of any hot water system The Company cannot supervise the installation and therefore makes it a specific condition of the warranty...

Page 4: ...Diagram 5 ___________________________________________ 13 FIGURE 1_____________________________________________________ 14 FIGURE 2_____________________________________________________ 14 FIGURE 3____...

Page 5: ...foundation in a clean dry location nearest the boiler The heater should be protected from freezing and water lines should be insulated to reduce energy and water waste Leave sufficient headroom to ser...

Page 6: ...he requirements for Relief Valves and Automatic Gas Shutoff for Hot Water Supply Systems ANSI Z21 22 1971 This valve must be marked with maximum set pressure not to exceed the marked maximum allowable...

Page 7: ...the other Thread the bolt into the nut and tighten in proper order See Figure 4 NOTE Be sure to place bolts in all of the openings WARNING Plastic o ring housing must be installed properly See Figure...

Page 8: ...Supply Line from the boiler to the HX in fitting and Boiler Return Line to the boiler to the HX Out fitting H FILLING THE HEATER Check that the temperature and pressure relief valve has been properly...

Page 9: ...ect 24VAC Power From the the switching relay board or from a step down transformer to the screws to the right of the Probe Connector See Thermostat Diagram 5 K TPI WIRING CONTROLS NOTE THE TPI THERMOS...

Page 10: ...oper installation will present potential hazard to life and property Check to be sure that proper relief valve requirements are met T P installed as shown in Figures 1 and 2 See Figure 3 for S70DTPP 3...

Page 11: ...trol temperature properly without any notice and therefore should be tested periodically for your protection DANGER IF YOU DISCOVER EXTREME HOT WATER COMING FROM THE FAUCET IMMEDIATELY SHUT OFF THE MA...

Page 12: ...ee Thermostat Diagram 1 NOTE Markings on slide are approximate Check temperature at faucet to ensure safe operating temperature 4 Adjust left side lever to the desired differential The thermostat will...

Page 13: ...ger Consists of two copper tubes one inside the other wound into a coil The outer tube is soldered into the brass fitting that mates into the tank The inner tube is soldered into the brass fitting tha...

Page 14: ...11 Thermostat Diagram 1 Thermostat Diagram 2...

Page 15: ...12 Thermostat Diagram 3 ETC101 Low Voltage Only Red Circuit Board TPI Green Circuit Board OUTPUT CONTACTS 24V IN...

Page 16: ...and push wires Down into holes in top of connector This can also be done one side at a time 4 C Tug on each wire to make sure they are secure Wires Buttons Thermostat Diagram 5 Typical Wiring Wiring w...

Page 17: ...14 FIGURE 1 Installation Diagram Using Zone Valves FIGURE 2 Installation Diagram Using Separate Circulator...

Page 18: ...15 FIGURE 3 S70DTPP Installation Diagram Using a Single Tank S70DTPP Installation Diagram Including One Hotstow Storage Tank...

Page 19: ...16 FIGURE 4...

Page 20: ...If neither action has solved your problem please have your plumbing contractor contact us for assistance CUSTOMER RELATIONS DEPARTMENT General vaughncorp com 978 462 6683 VAUGHN THERMAL CORPORATION 26...

Page 21: ...ANUFACTURED DATE INDICATED BY THE SERIAL NUMBER ON THE TOP PERFORMER COVERAGE Replacement policy covers only the storage tank for leaks caused by the corrosive effects of water under normal and proper...

Page 22: ...and limitations 1 The Top Performer must be correctly installed according to the installation manual provided with the unit and all applicable local and national codes 2 The unit must be operated wit...

Page 23: ...n should be noted At time of installation and retained for Future reference Model No Serial No Date Installed Dealer s Name Address City State Zip 26 Old Elm Street P O Box 5431 Salisbury MA 01952 543...

Page 24: ...Warranty on newly purchased tanks Not available on replacement tanks may be purchased by completing and returning this form to Vaughn Thermal Corporation along with a payment of 199 within 30 days of...