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1.

 

Turn  the  nut  (1)  counterclockwise  and  remove  the  tip  enclosure  (2),  the  tip 
(3). 

2.

 

Turn the nipple (4) counterclockwise and remove it. 

3.

 

Pull both the heating element (6) and the cord assembly (11) out of the handle 
(12). (Toward the tip of the iron). 

4.

 

Pull out the grounding spring from the “D”-type.

 

 

Measure when the heating element is at room temperature 

1.

 

Resistance value of heating element (Red): 3~4

Ω

(Ceramic heater). 

2.

 

Resistance value of sensor (Blue) : 43

58

Ω

(Ceramic Heater). 

If  the  resistance  value  is  not  normal,  replace  the  heating  element  (Refer  to  the 
instructions included with the replacement part.) 

Sensor (Blue)

Heating Element (Red)

 

 

After replacing the heating element 

1.

 

Measure the resistance value between 1) pins 4 & 1 or 6, 2) pins 5 & 1 or 6. If 
it is not 

, the heating element and sensor are touching. This will damage the 

PCB. 

2.

 

Measure the resistance value „a‟, „b‟, and „c‟ to confirm that the leads are not 
twisted and that the grounding wire is properly connected. 

 

10.2  Measure the handle cord   

There are two methods of testing the soldering iron cord. 
1.

 

Turn the unit ON and set the temperature at highest. Then wiggle and kink the 
iron cord at various locations along its length, including in the strain relief area. If 
the LED heater lamp flickers, then the cord needs to be replaced. 

CAUTION: 

  Although  the  iron  is  in  normal  condition,  when  it  reaches  the 

highest  centigrade  temperature,  the  indicator  LED  lamp  of 
heater will flash. 

 

keys are used to select the value. 

Temperature rising: 

Press UP key directly.  If  so, the setting temperature will 

raise  1

  and  the  display  window  will  display  the  set  temperature.  When  loose 

the UP key, the display window will delay the set temperature about 2 seconds. If 
within  2  seconds  of  time,  press  the  UP  key  again,  the  setting  temperature  will 
raise 1

  again. If press the UP key and not loose at least 1 second, the setting 

temperature  will  rise  rapidly  till  the  needed  temperature  reaches,  then  loose  the 
UP key.

 

Temperature  dropping:

  Press  DOWN  key  directly.  If  so,  the  setting 

temperature  will  drop  1

  and  the  display  window  will  display  the  set 

temperature. When loose the DOWN key, the display window will delay the set 
temperature about 2 seconds. If 2 seconds later, press the DOWN key again, the 
setting temperature will drop 1

  again. If press the DOWN key and not loose at 

least  1  second,  the  setting  temperature  will  drop  rapidly  till  the  needed 
temperature reaches, then loose the DOWN key. 
 

4.4 Operation 

Connect all the cords referring to the “4.2 connection”. After that press the “UP” 
or  “DOWM” key  to  set  the  temperature  (refer  to  the  “4.3  temperature  setting”). 
And then it can begin to use the soldering station. 
 

5. Password setting 

The  initial  password  in  station‟s  memory  is  000.  The  temperature  setting  is 
admitted in this state. If need to restrict setting the temperature, the password must 
be changed. 

5.1 Enter into password setting

 

1.

 

Turn  off  the  power  switch.  Press  and  hold  the  UP  and  DOWN  keys 
simultaneously, and then turn on the power switch. 

Page 5 

Page 12 

Summary of Contents for 966D

Page 1: ...INSTRUCTION MANUAL Thank you for purchasing the lead free soldering station It is designed for lead free soldering Please read this manual before operating the unit Store this manual in a safe easily...

Page 2: ...e mishandling may lead to burns or fire be sure to comply with the following precautions Don t misuse the unit it is used in accordance with Operation Manual Don t touch the metallic parts near the Ti...

Page 3: ...ment Many kinds of long service life and general tips can be matched and easy to use Digital type calibration and it is easy to operate The portable soldering iron uses comfortably Original appearance...

Page 4: ...by 191 or 192 thermometer Specifications and design subject will be changed without notice 4 Setting and Operation of the Soldering Station Caution Please check whether the power voltage is in accord...

Page 5: ...ected to earth 5 Turn on power switch 4 3 Temperature Setting Caution Make sure the temperature of the station can be adjusted the inputted password is right or the password is initial Or else the tem...

Page 6: ...p of heater will flash keys are used to select the value Temperature rising Press UP key directly If so the setting temperature will raise 1 and the display window will display the set temperature Whe...

Page 7: ...into normal work state and the setting temperature will be admitted 5 3 Input a new password 1 When display window is showing press key and shows It indicates the station comes into inputting new pas...

Page 8: ...revious password 3 After inputting the three digits press key and the display shows At the time it must repeat the above steps to input the new password again 4 If the password is the same as the next...

Page 9: ...covered with oxide which can greatly reduce the tip s heat conductivity 5 After using wipe the tip and coat the tip with fresh solder It helps to prevent tip from oxidation 8 2 Tip s maintenance 1 Ins...

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