VECTECH ET9484E, Instruction Manual

Page 1: ...VECTECH ET9484E TWXBCB79 80 4 Axis Desktop Soldering Robot Instruction Manual ...

Page 2: ...atures and operation of the robot The detailed description about the teaching and processing may refer to the operation manual of the Teach Pendant Before using read the manual thoroughly for proper use of the robot Store the manual in a safe easily accessible place for future reference ...

Page 3: ...struction of DB37 17 3 3 2 Circuit Instruction of DB37 18 3 4 Instruction about DB9 socket 19 3 4 1 Pins Instruction of DB9 19 3 5 Instruction of Input Output 19 3 5 1 IO Function Definition 20 4 5 2 IO Function Instruction 22 Ⅳ Commissioning 26 4 1 Debug steps 26 4 1 1 Security check before operation 26 4 1 2 Operation of First Time without heating controller 26 4 1 3 Operation of First Time with...

Page 4: ...ooling fan maintenance 42 6 2 2 Maintenance of emergency stop button 42 6 2 3 Maintenance of robot movement mechanism 43 6 2 4 Oil water separator maintenance 44 6 2 5 Linear guide maintenance 44 6 2 6 Maintenance of ball screw 45 6 2 7 Daily maintenance of heating controller 45 6 2 8 Soldering tip 45 6 2 9 Prolong the lifetime of soldering tip 46 6 2 10 Consumable material list 46 ...

Page 5: ...ized by the experienced and be an expert can repair the equipment or contact the agents manufactures when the system fails to repair Risk for injury Do not extend your body to machine when it works well or powers on Do not wet and disassemble the machine when used Also do not pull power cord Please keep the machine and table clean which will help reduce accidents Unprofessional person can not chan...

Page 6: ...ttention about the sheet metal Carry to an applicable place install the device on a flat floor The product must be used or stored in an applicable environment Working ambient temperature is 0 40 relative humidity is 20 90 The equipment is heavy and huge do not pile up Do not pile up items in the scope of the machine Before moving and carrying make sure the movements is fixed for example the X axis...

Page 7: ...ic The robot can not get wet in transit or stored procedures 1 2 Unpacking and inspection Wooden case packing Put wooden case packing on the floor vertically tear up the fixed film Take the screw out of the wooden case by drill and unfold the wooden case Take and carry the device by two or more people put firmly on appropriate station Unfold the packaging before using the robot make sure the movem...

Page 8: ...8 4 Power cord 1 5 Manual Manual instructions 2 6 Tin slag box 9026GP 1 7 Key box 8031A 1 Check the machine carefully if you have any problem please contact manufacturer immediately ...

Page 9: ...roup function This function allows users copy delete modify array and pan multi points Excellent teach pendant Supporting advanced function such as array group edit sub procedure condition call procedure etc Unique merge function Easy resolution to process complex multi layers irregular array and non array graphics Capable to control the length of feeding solder wire at single point and to edit th...

Page 10: ... Repeatable accuracy X Y Z axis mm 0 01 R axis 0 02 Resolution ratio X Y Z axis mm 0 01 R axis 0 01 Z R Axis payload Kg 3 Y Axis payload Kg 8 Noise 70dB Measure in the distance of 1m Working ambient Temperature 0 40 Relative humidity 20 90 No condensation Temperature stability 3 Weight Kg 75Kg NOTE 1 Ensure that your power supply data agrees with the information on the nameplate of the machine 2 T...

Page 11: ...tton 2 R Axis stepper motor synchronous belt 9 Operation panel 3 Soldering iron 10 Y Axis hybrid servo motor synchronous belt 4 Soldering tip 11 Heating controller 5 Teach pendant 12 X Axis stepper motor synchronous belt 6 Tin slag box 13 Wire feeder device 7 Start Pause button 1 2 3 4 5 6 7 8 9 10 11 12 13 ...

Page 12: ...12 2 4 Dimension Front view Left view Top view Unit mm ...

Page 13: ...t reserved socket refer to 3 4 Instruction about DB9 socket 8 7 pin socket connect to heating controller refer to 3 2 4 7 pin socket instruction 9 RJ45Socket connect to heating controller it follows RS485 Standard Communication Protocol 10 DB37 port reserved socket refer to 3 3 Instruction about DB37 socket 11 4 pin socket connect to key box refer to 3 2 2 4 pin socket instruction 12 6 pin socket ...

Page 14: ...tion of I O Socket 3 2 2 4 pin Socket instruction 4 pin socket is connected to key box pin s functions refer to following table 4 pin socket Pin NO Pin Name Function 4P 1 Min4 It s used to connect to START STOP operation button 4P 2 GND 0V Power supply ...

Page 15: ...rol temperature alarm 5 pin socket is reserved socket pin s functions refer to following table 5 pin socket Pin NO Pin Name Function 5P 1 24V 24V Power supply 5P 2 0V 0V Power supply 5P 3 Min 3 It s used to connect safety signal 5P 4 Ein13 It s used to alarm when solder wire is lacking 5P 5 Ein14 It s used to control temperature alarm 5 pin socket is connected to light house pin s functions refer ...

Page 16: ...O Pin Name Function 1 2 3 4 5 6 7 7P 1 24V 24V Power supply 7P 2 GND 0V Power supply 7P 3 Mout1 It is used to feeding signal 7P 4 Mout4 It is used to cylinder movement signal 7P 5 Ein12 It is used to connect to block material sensor 7P 6 Mout2 It is used to output working status signal 7P 7 Mout5 In effective only in pulse signal NOTE If the customers need special function the input and output sig...

Page 17: ...03 22 Ein7 P22 4 Eout6 P04 23 Ein6 P23 5 Eout5 P05 24 Ein5 P24 6 Eout4 P06 25 Ein4 P25 7 Eout3 P07 26 Ein3 P26 8 Eout2 P08 27 Ein2 P27 9 Eout1 P09 28 Ein1 P28 10 COM P10 29 GND P29 11 GND P11 30 Ein16 P30 12 Eout16 P12 31 Ein15 P31 13 Eout15 P13 32 Ein14 P32 14 Eout14 P14 33 Ein13 P33 15 Eout13 P15 34 Ein12 P34 16 Eout12 P16 35 Ein11 P35 17 Eout11 P17 36 Ein10 P36 18 Eout10 P18 37 Ein9 P37 19 Eout...

Page 18: ...18 3 3 2 Circuit Instruction of DB37 Connection of DB37 plug ...

Page 19: ...erfaces are corresponding to the signal pins which are defined as Min Mout Ein Eout at the above socket Also it is corresponding to the interface at the IO Test displaying window After setting it can test the function of IO interface at the IO Test displaying window The interfaces in following table can be set at the Input Config or Output Config of System Config 2 of teaching pendant It can defin...

Page 20: ...ut 2 Stop BTN safe flag 1 safe flag 2 Min3 Shortcut 3 Start BTN safe flag 1 safe flag 2 Lack fault Block fault Temp fault Temp Feed fault Upper CS Nether CS Min4 Shortcut 4 Foot BTN safe flag 1 safe flag 2 Min5 Origin BTN Stop BTN Start BTN Foot BTN safe flag 1 safe flag 2 Lack fault Block fault Temp fault Temp Feed fault Upper CS Nether CS pressure flag Min6 Origin BTN Stop BTN Start BTN Foot BTN...

Page 21: ...BTN Stop BTN Start BTN Foot BTN safe flag 1 safe flag 2 Lack fault Block fault Temp fault Temp Feed fault Upper CS Nether CS pressure flag shortcut 11 Ein8 Origin BTN Stop BTN Start BTN Foot BTN safe flag 1 safe flag 2 Lack fault Block fault Temp fault Temp Feed fault Upper CS Nether CS pressure flag shortcut 12 Ein09 Origin BTN Stop BTN Start BTN Foot BTN safe flag 1 safe flag 2 Adj X Limit Short...

Page 22: ... Output Config 2 display window the output interface can be set Port Optional Function Mout1 Mout4 Nozzle 1 Nozzle 2 Nozzle 3 Nozzle 4 Working Flag Work End Flag Cylinder Clean Output Eout09 Eout16 Ready Flag Alarm Flag Working Flag Work End Flag Cylinder Clean Output pause flag left light flag right light flag 3 In the teaching pendant Eout09 Eout16 are corresponding to the Eout8 0 8 at the IO Te...

Page 23: ...testing state cannot move and can only be programmed Lack fault Input the signal lack fault into the unit by corresponding signal pin and the unit comes into the process such as stop working alarming etc Block fault Input the signal block fault into the unit by corresponding signal pin and the unit comes into the process such as stop working alarming etc Temp fault Input the signal temp fault into...

Page 24: ...e high low electrical level of Ein1 Ein8 can form 255 1 255 kinds signal The shortcut 5 259 is the sum of the electrical level digit add 4 Pressure flag The condition of air pressure Output signal function Function Instruction Not have function Nozzle 1 Once the nozzle 1 comes to run the program the output is in conducting state or else not Nozzle 2 Once the nozzle 2 comes to run the program the o...

Page 25: ...unit comes to run the clean process the output is in conducting state do the clean blowing or revolving brush or else not Pause flag The condition of pause BTN Left light flag The condition of left light on key box Right light flag The condition of right light on key box Note The function settings of input output cannot be accessed by the operator It can only be operated by the manufacturer Will n...

Page 26: ...ergency stop switch was pushed or not 6 Inspect if the power switch was OFF or not 7 Attach and detach the moving parts to make sure it is smooth 8 Inspect if the socket and pipe is well connected make sure there is no leak 4 1 2 Operation of First Time without heating controller If using the unit for the first time user should test the basic functionalities at first Step1 Install and Test Before ...

Page 27: ...371Q A 371Q A I Upper Lower Upper Lower limit alarm temperature refer to heating controller manual 378C serial Mode working mode refer to heating controller manual 378C serial Block 002 The alarm messages will be displayed when the sensor continuous detects block material two times Lock 002 The alarm messages will be displayed when the sensor continuous detects shortage material two times FeedType...

Page 28: ... clean the tip thoroughly b Wet the tip with fresh solder then lay the tip on the measuring point with the correct method as the following figure 1 For most tips the ideal angle is approximately 45 degrees Figure 2 The temperature will change until the value seems to be stable Figure 1 Figure 2 3 Enter the temperature see following process ...

Page 29: ...s using in the processing Remark Failure to properly set the parameters will cause difficulties in using the system Step3 Teaching Program Program a graphic with teaching pendant Refer to the instruction manual of the teaching pendant Step4 Origin Calibration Set the Parameters of the Teaching Pendant 1 Origin calibration User should adjust the start point when a teaching file is created for the f...

Page 30: ...u Change to left or right by SHIFT button 7 Press to enter Insert menu and press 1 to enter Point menu 1 The speed machine steps can be adjusted by changing it 2 All axis can be moved manually by clicking X X or Y Y or Z Z 8 Press F4 to enter Point parameter menu 9 Press 2 to set teach parameters 10 Press to enter parameter menu and press ENT to save it 11 Press ESC to back Name 2 menu and you can...

Page 31: ...31 Parameters 1 S T H e i g h t 1 S T F e e d 000mm D e f a u l t 1 1 2 2 N D F e e d 000mm 2 N D D e l a y 000ms SHF S h i f t ENT S a v e 000mm P a g e 1 S T D e l a y 000ms 1 2 ...

Page 32: ...en the robot will continue to work from the interrupted point If press and hold the START button for 2s the robot will start the work from the start point of the processing file As the different interrupt type it can classify the interrupted point as the following table Interrupted condition No Interrupted condition Mark Action of Stop after be Interrupted 1 Press STOP BTN A B C D Stop immediately...

Page 33: ...he teaching mode and debugging mode the interrupt type with is ineffective 4 A B C D is interrupted mark these mean Interrupted stop method Interrupt mark Interrupted station Continue station A From Start feeding to soldering finish Jump interruption soldering go straight to next point B Moving between two soldering point Go straight to next soldering point C Pause Go to next soldering point D Hol...

Page 34: ...n functions list Operation Button Functional Description 1 Direction Button 2 Manual control shift X Y Z R Axis movement 1 Cylinder switch 2 FA cylinder ON button FA cylinder OFF button 1 Soldering tip purge button 2 The button will active when the purge file downloads 1 Speed change button 2 Total three speed Low Mid Hig Confirm button ...

Page 35: ...on Return wire button Heating controller switch Built in heating controller is effective 5 2 Main menu with teach pendant Connect the power cord to the power supply Connect teach pendant line from operation panel Display version and communication information see follow picture 5 3 Main menu disconnect teach pendant line Disconnect teach pendant line from operation panel and it will automatic enter...

Page 36: ...tip current temperature Press button to display the temperature information Run times Display machine operation totalizer Nozzle Used Display solderig tip operation totalizer press ENT button to reset 5 3 1 Loop menu Press button to enter into Loop menu Press button to change the digital press button to change the number ...

Page 37: ...t Low High Middle speed Display area Display the current position of the soldering tip Jog mode All axis can be moved manually by clicking 5 3 3 Temperature calibration menu Press SHIF button for 3s to enter into the temperature calibration menu Press button to change the digital press button to change the number ...

Page 38: ...ires of drivers if the bad one works after changed the wires it proves the motor was bad if the normal one doesn t work it proves the driver is bad 4 The fuse has burned If the replacement of the fuse is still malfunctioning it could be that the motherboard is broken Replace it 5 The motor is vibrating at the origin when reset The photoelectric switch is bad or the drive plate has a problem Replac...

Page 39: ...sor loosens leading to a deviation near the sensor position Calibration of proximity sensors 13 The accuracy of the machine declined 1 Loose guide rail 2 X axis and Y axis out of the vertical 1 Readjust the straightness perpendicularity and levelness of the guide rail 2 Adjust the bolts of the crossbar and machine link 14 There is something strange in the lead screw 1 The bearings are damaged 2 sh...

Page 40: ...pply for 5 minutes and replace the servo unit including the rectifier and control the power unit During this time please do not touch the terminal Risk of electric shock and injury After the repair please do not forget the tool in the electric control cabinet make sure the door of the electric control cabinet is closed The total power supply control cabinet and the relevant control box should be l...

Page 41: ...ation period of robot projects Inspecting with power off Items Position Daily Monthly 3 months 6 months 12 months Check whether screws and structure is fastened Screws in the covers Screws in the robot locking bolt of robot Screws in the axles Motor and reducer screws Check whether socket is fastened Socket on the surface of robot Socket in the robot Check whether robot is abrasion Clean dust on t...

Page 42: ...emergency stop button light house Check whether motion and vibration is normal Entire 6 2 1 Cooling fan maintenance Cooling fan rotation is abnormal the temperature in the control cabinet will rise the electric control cabinet will malfunction all should check cooling fan Control the fan in the cabinet and the back fan to turn when the power is connected so check whether the fan is rotating and th...

Page 43: ...ps frequently 3 Don t touch the track for avoiding rust 4 Check if the parts are normal before work 二 Regular Maintenance You should maintain the machine about three months if you always use it The details are as follow Take off the cover of X axis clean the screw and track check the screw if loose or not spread lubricant on the screw and track move the X axis for spread more lubricant Then take o...

Page 44: ...hich requires all directions to go to the limit then complete the regular maintenance For users who use less frequently regular maintenance time can be half a year maintenance content is the same 6 2 4 Oil water separator maintenance 1 When installing it is forbidden to drop or make it suffer a strong shock to avoid damage 2 Make sure to use the screws to secure a secure fixture on the welding rob...

Page 45: ... Turn the pressure adjustment screw clockwise if the wire cannot be fed smoothly Turn it anti clockwise if the wire was pressed too much 8 Do not tighten the press adjustment screw too much to protect the press spring 6 2 7 Daily maintenance of heating controller 1 Turn off the heating controller when not in use Pull out the power cable if not use it for a long time 2 Reliable grounding is essenti...

Page 46: ...p is bent Do not use the soldering tip as a detecting tool 5 Activated rosin will corrode the tip plating Choose the solder wire with less activated rosin 6 Do not press the soldering tip Much pressure is not helpful for heat conduction Melt the solder wire to create a solder bridge between tip and point to speed up heat transfer 6 2 10 Consumable material list Product No Product Name Type Remark ...