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10

VEC1088 A

REV101103

TROUBLESHOOTING - FAULT LED LIT

The following conditions may light the FAULT LED:
• Poor connection to battery (or frame).
• Charging too fast - Decrease Charge Rate - Press 2/6/12A button to lower rate.
• Charging too slowly - Battery is large and did not complete charging in 24 hours - Press 2/6/12A to charge at a faster rate.
• Shorted battery cell - Replace battery (F01).
• Open battery Cell - Replace battery (F03).
• Battery sulfated - have battery serviced or replace battery (F03).
• Reverse Polarity LED Lit - disconnect AC then reverse clamp locations on battery and frame.
• Internal over-heat in charger- make sure fan is not blocked (F05).
Try charging another battery, if the FAULT LED does not light, then one of the above problems exists with the initial battery.
Charger will not charge and the fan will not operate if there is a fault. Call Vector Technical Support toll free: 
(866) 584-5504.

SULFATED BATTERY (F03)

Batteries left in a discharged state for a long period of time are likely to become "sulfated". Sulfated batteries cannot
accept a high rate of charge since the internal plates are coated with lead sulfate. To determine if a sulfated battery can
be "saved", follow the instructions in Battery Recondition.

INTERNAL SHORT CELL BATTERY (F01)

• If the battery being charged has an internal shorted cell, the FAULT LED will light.
• If FAULT LED light comes on, Vector recommends you take your battery to a certified automotive service center 

for evaluation.

BATTERY NOT ACCEPTING A CHARGE

• Make sure that the charger is plugged into a "live" 110/120VAC outlet and Power LED is lit.
• Unplug charger and check battery connections - ensure that there is a good connection at the battery terminal and/or

vehicle chassis.

• Check the battery for sulfated condition.
• Check that the correct charge rate was selected for the battery being charged.
• Ensure that enough charging time was allowed for-check table in Appendix A (page 11) for approximate 

charging times.

VERY COLD BATTERY

If the battery to be charged is extremely cold (in temperatures less than freezing - 0º C/32º F) it cannot accept a high
rate of charge, so the initial charge rate will be slow. The rate of charge will increase as the battery warms.

NOTE:  

Charger will NOT operate on batteries below 4.0 Volts. If a 12 Volt battery is below 4.0 volts it is probably

shorted, open or sulfated and should be replaced.

WARNING:

DO NOT attempt to charge a frozen battery.

Summary of Contents for VEC1088 A

Page 1: ...to persons 3 To reduce risk of damage to electric plug and cord pull by plug rather than cord when disconnecting charger 4 An extension cord should not be used unless absolutely necessary Use of an improper extension cord could result in a risk of fire and electric shock If extension cord must be used make sure a Pins on plug of extension cord are the same number size and shape as those of plug on...

Page 2: ...plug The plug must be plugged into a properly installed and grounded 110 120VAC outlet in accordance with all local codes and ordinances See Figure 1 This battery charger is for use on a 110 120VAC circuit and has a grounding plug that looks like the plug shown in FIGURE 1A If a properly grounded outlet is not available a temporary adapter like the adapter shown in FIGURE 1B may be used to connect...

Page 3: ... output clamps only after unplugging AC cord from outlet 2 Never allow clamps to touch each other 3 Attach clamps to battery posts and check for secure connection This will hold clamps securely on terminals and helps to reduce risk of sparking FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN VEHICLE A SPARK NEAR BATTERY MAY CAUSE BATTERY EXPLOSION TO REDUCE RISK OF A SPARK NEAR BATTERY a Position A...

Page 4: ... remains constant while the actual charging current is reduced to allow for the maximum proper internal chemical energy transfer Stage Three Top Off Charge voltage is automatically maintained and reduced to a predetermined level while current is adjusted for a safe effective battery charge level step down regulation mode Ideal for topping off batteries that have been in storage At the conclusion o...

Page 5: ...ny of the operating modes Pressing the ON OFF button immediately stops any operating mode and the display shows the circulating pattern FIGURE 4B 2 6 12A allows the user to select the charger rate based on battery size This selection and actual battery charge rate are monitored by the microprocessor and will stop charging if the rate is too fast or too slow for battery size or condition BATTERY RE...

Page 6: ... on the back of charger FIGURE 5 Below the Digital Display are series of four LEDS that light on the following conditions FAULT Lights when any of several faults are detected see F01 through F05 Codes as described above If the Fault LED lights refer to TROUBLESHOOTING for details REV POLARITY Lights when clamps are incorrectly connected to battery terminals CHARGING COMPLETE Indicates Battery is c...

Page 7: ...charge rate to appropriate setting 2 6 12A according to battery size POSITIVE GROUNDED VEHICLE Connect the NEGATIVE BLACK charger clamp to the NEGATIVE NEG N ungrounded battery post Then connect the POSITIVE RED battery clamp to the vehicle chassis or engine part away from the battery Do not connect the clamp to the carburetor fuel lines or sheet metal body d Plug battery charger power cord into g...

Page 8: ...d to accept a charge F02 and to ensure the battery can take a charge If code F03 is displayed change to the BATTERY RECONDITION MODE Whenever a lead acid battery begins to discharge lead sulfate an insulator begins to build up on the battery s internal plates This reduces the ability of the battery to hold a full charge When that battery has an immediate charge most of the lead sulfate is dissolve...

Page 9: ...mperature and engine idle speed It is recommended to check your alternator when it is known to be operating properly to verify that this check is valid for your particular vehicle Check only 12V systems Checking 24 or 36V systems will damage charger NOTE It may be that someone has added a number of accessory loads on the charging system thereby increasing current demand from the alternator MAKE SU...

Page 10: ... lead sulfate To determine if a sulfated battery can be saved follow the instructions in Battery Recondition INTERNAL SHORT CELL BATTERY F01 If the battery being charged has an internal shorted cell the FAULT LED will light If FAULT LED light comes on Vector recommends you take your battery to a certified automotive service center for evaluation BATTERY NOT ACCEPTING A CHARGE Make sure that the ch...

Page 11: ...5 0 2 AMPS 7 HRS 13 HRS NR NR 6 AMPS 2 5 HRS 5 HRS 7 HRS 9 HRS 12 AMPS 1 2 HRS 2 5 HRS 3 2 HRS 4 6 HRS Not recommended The times shown in the chart above are approximate and refer to an average automotive battery For smaller batteries the charge time should be adjusted using the formula shown below and adding 1 hour to the time calculated To estimate charging time for a discharged battery divide t...

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