Veesta World V-PM1000 Series, User Manual

Page 1: ...Veesta World Co User s Manual V PM1000 Series VP 1405A User s Manual Intelligent 48V Charger and Power Supply with Monitoring System for Automation Purpose Author Veesta World Co Engineering Department ...

Page 2: ...ar in this document In no event shall Veesta World Co be liable for direct indirect special incidental or consequential damages of any nature or kind arising from the use of this document nor shall Veesta World Co be liable for incidental or consequential damages arising from use of any software or hardware described in this document This document and parts thereof must not be reproduced or copied...

Page 3: ...hts reserved Passing on and copying of this document use and communication of its contents not permitted without written authorization DOCUMENT HISTORY Version Date Comment 1 0 2019 04 01 First issue 1 1 2020 05 05 Update connection diagrams 1 2 2020 07 01 Modifying AC Fuse rate adding battery fuse diagram 1 3 2020 07 25 Correction of wiring schematics for AC line ...

Page 4: ...Software Tools program 11 Chapter 2 System Overview 12 2 1 Overview 12 2 2 Design Principals 12 Chapter 3 Specifications 14 3 1 VP 1405A Specifications 14 3 1 1 Main AC Power input 14 3 1 2 Output Specifications 14 3 1 3 Protection Functions 15 3 1 4 Communication Port 16 3 1 5 Alarm outputs 16 3 1 6 General Specifications 17 3 1 7 Environment 17 3 1 8 Dimension Physical 17 Chapter 4 Unit Installa...

Page 5: ...ation buttons 29 5 3 2 Battery buttons 29 Chapter 6 Protocol and Communication 31 6 1 PLC Modbus Compatible 31 6 2 Comprehensive System Integration 31 6 3 Transmission Mode 31 6 3 1 Slave Address 32 6 3 2 Function Code 32 6 3 3 Data 32 6 3 4 CRC 32 6 3 5 Protocol 32 6 4 Modbus Framing 33 6 4 1 Address Field 33 6 4 2 Function Field 33 6 4 3 Data field 33 6 4 4 Error Check filed 34 6 4 5 Error Detec...

Page 6: ...ication of its contents not permitted without written authorization TABLE OF FIGURES Figure 2 1 VP 1405A Design Principal 13 Figure 4 1 VP 1405A Terminal Definitions 18 Figure 4 2 VP 1405A Power Supply Field Ground 20 Figure 4 3 VP 1405A RS 485 Communication Wiring 23 Figure 4 4 VP 1405A Wiring Diagram 24 Figure 4 5 VP 1405A Dimensions 25 Figure 4 6 VP 1405A Mounting holes places 26 Figure 5 1 VP ...

Page 7: ...its contents not permitted without written authorization INDEX OF TABELS Table 4 1 VP 1405A Base Terminal Definitions 19 Table 6 1 VP 1405A Modbus conventions table 31 Table 6 2 VP 1405A Modbus Function Codes 33 Table 6 3 VP 1405A Modbus Exception Codes 36 Table 7 1 VP 1405A Data Format types 38 Table 7 2 VP 1405A Input Registers Read Only Data 41 Table 7 3 VP 1405A Holding Registers Read Write Da...

Page 8: ...ntional power systems up to very large function intelligent charger and supply system for un manned substation and automation stations and distribution in electric or telecommunication and other facilities networks The VP 1405A power supply with battery backup system is an ideal device to supply power source for the SCADA and automation projects when continuous monitoring and control to system is ...

Page 9: ...be pulled out and inserted thus facilitating on site wiring and maintenance 1 2 1 Characteristics Metering of DC output load current and voltage Metering of Charger voltage charge and current charge Metering of Battery discharge current and voltage Commercial industrial utility Independent battery charger High Isolation between mains AC input and outputs Flexible control for demand battery deactiv...

Page 10: ...ion or status monitoring 1 2 4 Setting and Set points In VP 1405A there is a feature that you can provide some settings regarding the change default configuration or apply new setting for operation as like as any of the assignable output relays may be used to trigger and alarm for specific applications and status You can also assign and change some threshold like alarm of under voltage or change o...

Page 11: ... Windows based program for the VP 1405A It can be used to enter set points read metered values monitor status and evaluate power quality All data continuously gathered by the VP 1405A can be transferred to a third party software program for display control or analysis via the communications interface Once all set points have been entered they can be downloaded into any VP 1405A or stored in a file...

Page 12: ...ging the power supply automatically switches to the floating state Meanwhile the power supply provides floating charging voltage and current to supplement the normal self discharge of the battery When the AC is powered off the battery is continuously providing the power to the load in zero switching time When the battery is discharged to the under voltage alarm point the battery under voltage warn...

Page 13: ...the power supply automatically starts working For more information please see the internal circuit of VP 1405A on the bellow picture Figure 2 1 VP 1405A Design Principal L LOAD 19 20 Isolated RS485 Modbus RTU 48V System 21 22 VO VO N FG Alarm Outputs A D B D Battery Pack 48V 1 2 3 6 Input EMC Filter High Voltage Rectification Filter P W M Controller Section Output Rectification Filter Output Detec...

Page 14: ...s Line Neutral 2 Input Voltage Range 165 to 265 VAC Typical 220 VAC 200 to 375 VDC Typical 300 VDC 3 Frequency AC Input 50 Hz 40 to 60 Hz 3 1 2 Output Specifications 1 Output Voltage Full AC Input range Typical 53 5 V Minimum 53 2 V Maximum 53 8 V 2 Output Voltage AC Fail Battery Power Minimum 42 0 V Maximum 53 8 V 3 Typical Output Current Minimum 0 A Typical 5 6 A Full Input range exclude the cha...

Page 15: ... Maximum 1 4 A 10 Low Battery Power Warning Typical 45 2 V Activation threshold minimum 44 0 V Deactivation threshold maximum 46 0 V 11 Battery Discharge Cut off Power Point Typical 43 0 V Activation threshold minimum 42 0 V Deactivation threshold maximum 44 0 V 12 Battery Discharge Resistance 50 milliohm 13 Maximum Output Current 15 Ampere 3 1 3 Protection Functions 1 Output Over Current Protecti...

Page 16: ...ications RJ 45 Connection Port Isolated 2500V communication port 3 Communication Protocol ModBus RTU Protocol Slave Address 1 247 Function Support 03 04 06 16 Factory Defaults 9600 bps 4 Factory Defaults Baud rate 9600 bps Parity None Start Stop 1 bit Slave Address ID 200 3 1 5 Alarm outputs 1 Relay Outputs 4x Configurable Alarm Output Relays Default Alarms Alarm Out 1 AC Input Power OK Status Ala...

Page 17: ...Resistance Test Voltage 500 VDC Input to Output 80 MΩ Input to Case 80 MΩ Output to Case 80 MΩ 5 Isolation Voltage Input to Output 2250 VAC 5mA 1 min Input to Case 2250 VAC 5mA 1 min Output to Case 500 VDC 5mA 1 min Alarm contact to coil 3000 VAC 5mA 1 min RS485 port to system 2500 VAC 5mA 1 min 3 1 7 Environment 1 Operating Condition Temperature range 25 to 60 C Ambient temperature over 55 C shou...

Page 18: ...y place in cubicles control cubicles and normally in the place that have good air cooled conditions It is recommended that assure the good air cooled position for the VP 1405A module 4 2 Terminal Definitions The VP 1405A consists of attachable terminal block It is recommended detach terminal block and do wiring based on the instructions on this manual Afterwards attach terminal wires to the base u...

Page 19: ... 3 N Neutral input of power supply 4 No electrical connection leave open and not connected 5 AM Common input of output contact alarms 6 A1 Alarm 1 Output Default AC Input OK Status 7 A2 Alarm 2 Output Default Any Failure Alarm 8 A3 Alarm 3 Output Default Battery Under voltage Alarm 9 A4 Alarm 4 Output Default Battery Fail Alarm 10 C1 Remote Activation Start Command 11 C2 Remote Activation Exit Com...

Page 20: ... should be connecting to the field mains power via 4A 250VAC fuse to protection Extensive filtering with transient protection is built into the V4 1405A to ensure reliable operation Transient energy must be suppressed and conducted back to the source through filter ground terminal PE and also FG screw pins on the chassis Figure 4 2 VP 1405A Power Supply Field Ground 4 4 Field Ground The PE termina...

Page 21: ...in parallel without extra Parallel and Redundancy expansion module o The PE is connected to the shell inside as well as FG screw The PE and FG should be reliably connected to the earth to increase the anti interference ability o The installation method is to face the identification and the terminal is installed in the vertical direction to ensure that the heat sink is perpendicular to the ground t...

Page 22: ...se for Data and pin 6 interconnects to the pin 2 for Data B wirings This will help you use easy from standard RJ45 network connection wiring to be used on this system Therefore terminal pins of RJ 45 1 3 485 or D of every VP 1405A in a serial communication link must be connected together Similarly terminal pins of RJ 45 2 6 485 or D of every VP 1405A must also be connected together These polaritie...

Page 23: ...d communication of its contents not permitted without written authorization Figure 4 3 VP 1405A RS 485 Communication Wiring B A R C ZT Ground shield at SCADA PLC RTU Computer only one end grounding Up to 32 devices Shield Twisted pair shields cable RS 485 D D Master Computer RTU R C ZT Terminating Impedance at each end typically R 120 Ohms and C 1nF RS 485 B A RS 485 2 6 1 3 RJ 45 Socket ZT IED Me...

Page 24: ...5A Wiring Diagram WARNING If any wring wiring out side of above diagram applied to the power module device of VP 1405A the device may be damaged and it will be out from guarantee L N Main AC Input A D B D 1 2 3 L PE N 2 Poles Fuse 4A 250VAC FG Earth Output Load 15 16 17 V V V 18 V Fuse 15A 60VDC 48VDC System Output Load Battery Backup Output 19 20 21 B B B 22 B Vo Vo Battery Backup String Positive...

Page 25: ... Supply Charger Instructions User s Manual Page 25 of 46 All rights reserved Passing on and copying of this document use and communication of its contents not permitted without written authorization 4 8 Dimensions and Positions Figure 4 5 VP 1405A Dimensions All Dimensions are in mm Back View Front View Top View ...

Page 26: ...ge 26 of 46 All rights reserved Passing on and copying of this document use and communication of its contents not permitted without written authorization Figure 4 6 VP 1405A Mounting holes places All Dimensions are in mm 156 mm 70 mm Device Plate D 3mm holes Use self tapping screw size 3mm within the washer to fixing module Cubicle Wall Plate Cubicle Floor ...

Page 27: ...ation of its contents not permitted without written authorization Chapter 5 Panel Operation 5 1 Overview The VP 1405A has a front panel LED and key pad From this panel you can do diagnostic and monitoring In this Chapter we describe you how you can diagnostic device by this feature In the bellow figure you can see all details of unit observing and its instructions Figure 5 1 VP 1405A Front Panel D...

Page 28: ...der touching The Veesta PM1000 Product Series Trade Mark and front panel Flange of enclosure for wall mount fixing The 4 place for fixing screw on the wall Power ON LED indicator Activation ON Command key Activation OFF Command key Battery ON Command key Battery OFF Command key 22x pins Terminal Block for external connection wiring Any failure Alarm LED indicator Battery Under voltage Alarm LED in...

Page 29: ...ery is finished discharging it is off 5 2 4 Activation LED This is yellow color LED when the battery is activated it is on Otherwise it is off 5 2 5 Undervoltage LED This is red color LED when the battery or power supply output is under voltage it is on Otherwise it is off 5 2 6 Failure LED This is red color LED when the power output is overvoltage the fault light is on Otherwise it is off 5 3 Key...

Page 30: ... You can manually press and hold the Battery OFF button for 5 seconds to cut off the battery or the battery is automatically cut off after battery discharging to under voltage shutdown point Press and hold the Battery ON button to force the output of the battery to the load for the emergency when the battery voltage is lower than the under voltage shutdown point Note The battery button function do...

Page 31: ...d master running software 6 2 Comprehensive System Integration The VP 1405A provides the Modbus compatible as a standard feature for comprehensive system integration The PLC compatible RS485 Modbus communication protocol allows information and data to be transferred efficiently between the VP 1405A and PLC existing RTU Power SCADA system DCS system IPC running software 6 3 Transmission Mode The mo...

Page 32: ...es function codes of 1 to 127 The VP 1405A implements some of these functions In a master request transmission the function code tells the slave what action to perform In a slave response transmission if the function code sent from the slave is 1 i e if the function code 127 then the slave did not perform the function as requested and is sending an error or exception response 6 3 3 Data This will ...

Page 33: ...ss informs the master which slave is communicating 6 4 2 Function Field The function code field tells the addressed slaves what function to perform Table lists the function code all measuring and action that initiated Table 6 2 VP 1405A Modbus Function Codes Code Meaning Action 3 03H Read holding data Obtain current binary value in one or more registers 4 04H Read input data Obtain current binary ...

Page 34: ...ress function code data and error check relative to the direction 6 4 5 Error Detection The RTU version of Modbus includes a two byte CRC 16 16 bit cyclic redundancy check with every transmission The CRC 16 algorithm essentially treats the entire data stream data bits only start stop and parity ignored as one continuous binary number This number is first shifted left 16 bits and then divided by a ...

Page 35: ...c polynomial is dropped since it does not affect the value of the remainder The following symbols are used in the algorithm Data transfer A 16 bit working register AL Low order byte of A AH High order byte of A CRC 16 bit CRC 16 value i j Loop counters Logical exclusive or operator Di i th data byte i 0 to N 1 G 16 bit characteristic polynomial equal 1010000000000001 with MSbit dropped and bit ord...

Page 36: ...cating the type of error that occurred Transmissions received from the master with CRC errors will be ignored by the VP 1405A The slave response to an error other than CRC error will be Slave Address Function Code Exception Code CRC Check 8 Bits 8 Bits With MSBit set to 1 8 Bits 16 Bits The VP 1405A implements the following exception response codes Table 6 3 VP 1405A Modbus Exception Codes Excepti...

Page 37: ...ta Conversion The raw value of each memory register based on the unit value and data format and scale factor can be analyzed by master For example the calculation factor of the voltage register is 0 01 When the value read by the user via raw value of corresponding register as example like 5312 the Battery Voltage will be 5312 0 01 53 12 Volt It is called also Engineering Value conversion In this s...

Page 38: ...Bit Range From 32768 8000 F2 To 32767 7FFF UNSIGNED LONG INTEGER NUMERICAL DATA 32 Bit Range From 0 00000000 F3 To 4 294 967 295 FFFFFFFF SIGNED LONG INTEGER NUMERICAL DATA 32 Bit Range From 2 147 483 648 80000000 F4 To 2 147 483 647 FFFFFFFF STATUS INDICATION 0 OFF 1 ON 0 OFF 0000 F5 1 ON 0001 OUTPUT RELAY STATUS 0 DE ENERGIZED 1 ENERGIZED 0 Output Relay De Energized 0000 F6 1 Output Relay Energi...

Page 39: ...RIPTION CODING HEX UNSIGNED INTEGER MODBUS STOP BIT 1 1 Stop bit 0001 F11 2 2 Stop bits 0002 UNSIGNED INTEGER ALARM TYPE PARAMETER 1 Input Power Failure Alarm 0001 2 Battery Activation Status 0002 3 Battery Under voltage Alarm 0003 4 Failure Alarm 0004 5 Input Power ON Status 0005 6 Battery Deactivation Status 0006 7 Charge ON Status 0007 8 Float Charge Status 0008 9 Discharge Status 0009 10 Outpu...

Page 40: ...ng or set point and etc REGISTER VALUE RANGE This column shows about the valid range of register This is useful data for reading and analyzing read register value or to be used to check valid range for set points The format and range of value is described for each register separately UNIT VALUE This column shows about each count of RAW value read or set from or to register address means about whic...

Page 41: ...ersion of Device 0 65535 F1 INFO 40263 0106 System Up time low word 0 4 294 967 295 Second RAW x 1 F3 40264 0107 System Up time high word LED 40265 0108 Charge LED Status 0 1 F5 STATUS 40266 0109 Discharge LED Status 0 1 F5 40267 010A Activation LED Status 0 1 F5 40268 010B Under voltage LED Status 0 1 F5 40269 010C Failure LED Status 0 1 F5 ALARM 40270 010D Alarm 1 Output Contact Status 0 1 F6 OU...

Page 42: ...ocument use and communication of its contents not permitted without written authorization GROUP REG ADDR INDEX REG ADDR HEX DESCRIPTION REGISTER VALUE RANGE UNIT VALUE SCALE FACTOR FORMAT Actual Values Input Registers READ ONLY ALARMS 40284 011B Battery Disconnect Alarm 11 0 1 F7 AND 40285 011C Discharge Activation Timeout 12 0 1 F5 STATUSES 40286 011D Hardware Error Alarm 13 0 1 F7 40287 011E Res...

Page 43: ...202 Communication Parity 1 3 F10 1 40516 0203 Communication Stop Bit 1 2 F11 1 OUTPUT 40517 0204 Alarm 1 Output Contact Setting 1 13 F12 5 ALARM 40518 0205 Alarm 2 Output Contact Setting 1 13 F12 4 SETTINGS 40519 0206 Alarm 3 Output Contact Setting 1 13 F12 3 40520 0207 Alarm 4 Output Contact Setting 1 13 F12 11 SET POINTS 40521 0208 Set point of Under voltage Alarm 0 32767 V x 0 01 F1 4500 SETTIN...

Page 44: ...is manual So this chapter not only helps you to find the problem but also let you have a check list to installation of module VP 1405A Please pay attention that if you not follow terms and conditions in this manual any damage to product will not be in guarantee terms Table 8 1 VP 1405A Troubleshooting Possible Problem Possible Cause Possible Solution The module has no indication after the control ...

Page 45: ...battery Total battery capacity is too high Check battery capacity based on the charge current specifications Battery is defective Replace battery Long charging time charge status LED light does not come off even after 24 hours charging time Load current is more than nominal output load Check the output load current not be more than continues load current The communication address ID of the module ...

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