Vega VEGABAR 54, Operating Instructions Manual

Page 1: ...Operating Instructions Pressure transmitter with MINI CERTEC measuring cell VEGABAR 54 Profibus PA climate compensated Document ID 36790...

Page 2: ...eplacement parts 10 4 Mounting 4 1 General instructions 12 4 2 Mounting steps 14 4 3 Mounting steps external housing 14 5 Connecting to power supply 5 1 Preparing the connection 16 5 2 Connection proc...

Page 3: ...le 42 8 5 Software update 42 8 6 Instrument repair 43 9 Dismounting 9 1 Dismounting steps 44 9 2 Disposal 44 10 Supplement 10 1 Technical data 45 10 2 Information on Profibus PA 54 10 3 Dimensions 57...

Page 4: ...to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions...

Page 5: ...y the manufacturer Arbi trary conversions or modifications are explicitly forbidden 2 3 Warning about incorrect use Inappropriate or incorrect use of the instrument can give rise to application specif...

Page 6: ...are generally upward and downward compatible Sensor software for DTM VEGABAR 54 HART PA or FF DTM VEGABAR 54 for adjustment software PACTware Display and adjustment module for sensor software The par...

Page 7: ...and adjustment module optional Supplementary instructions manual Plug connector for con tinuously measuring sensors optional The VEGABAR 54 consists of the components Process fitting with measuring ce...

Page 8: ...ctions manual applies to the following instrument versions Software from 3 82 3 2 Principle of operation VEGABAR 54 climate compensated is a pressure transmitter for use in the paper and food processi...

Page 9: ...quires its own operating voltage You can find details in the supplementary instructions manual Heating for display and adjustment module This function is generally not available for approved instrumen...

Page 10: ...nditions Relative humidity 20 85 3 5 Accessories and replacement parts The display and adjustment module PLICSCOM is used for measured value indication adjustment and diagnosis It can be inserted into...

Page 11: ...pta tion to different instrument diameters The material used is 316L The protective cover protects the sensor housing against soiling and intense heat from solar radiation You will find additional inf...

Page 12: ...can also install the display and adjustment module in four different positions each displaced by 90 Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You c...

Page 13: ...ays free of buildup during operation A high pressure cleaner may not be used for cleaning With instrument versions in protection IP 66 IP 68 1 bar the ventila tion is realised via the capillaries in t...

Page 14: ...n Applying tightening force can damage internal parts of the housing Seal the flange connections according to DIN ANSI with a suitable resistant seal and mount VEGABAR 54 with suitable screws Use the...

Page 15: ...wall mounting plate so that the cable entry of the socket housing points downward The socket housing can be displaced by 180 to the wall mounting plate Warning The four screws of the socket housing m...

Page 16: ...e sure that your installation is carried out according to the Profibus specification In particular make sure that the termination of the bus is done with appropriate terminating resistors On the instr...

Page 17: ...ed as follows 1 Unscrew the housing cover 2 If a display and adjustment module is installed remove it by turn ing it to the left 3 Loosen compression nut of the cable entry 4 Remove approx 10 cm of th...

Page 18: ...external housing 1 Screws 2 Wall mounting plate 3 Cable gland 3 Loop the connection cable through the cable entry on the housing base1 IP 68 version with exter nal housing 1 The connection cable is al...

Page 19: ...the compression nut of the cable entry The seal ring must completely encircle the cable 7 Attach the mounting plate again and tighten the screws The electrical connection of the sensor to the externa...

Page 20: ...al output 5 4 Wiring plan double chamber housing The following illustrations apply to the non Ex as well as to the Ex ia version 1 3 2 Display 1 2 5 6 7 8 I2C Fig 11 Electronics compartment double cha...

Page 21: ...2 Plug connector for VEGACONNECT I C interface 3 Ground terminal for connection of the cable screen I2C 1 1 2 Fig 13 Wiring plan double chamber housing 1 Voltage supply signal output 5 5 Wiring plan v...

Page 22: ...housing 5 6 7 8 1 2 Display I C 2 1 5 4 3 Fig 16 Electronics and connection compartment 1 Spring loaded terminals for voltage supply 2 Ground terminal for connection of the cable screen 3 Cable gland...

Page 23: ...BAR 54 is connected to voltage supply or after voltage recurrence the instrument carries out a self check for approx 30 seconds The following steps are carried out Internal check of the electronics In...

Page 24: ...ting instructions manual Display and adjustment module 6 2 Insert display and adjustment module The display and adjustment module can be inserted into the sensor and removed again at any time It is no...

Page 25: ...to retrofit the instrument with a display and adjustment module for continuous measured value indication a higher cover with an inspection glass is required 6 3 Adjustment system 2 3 1 1 1 Fig 20 Dis...

Page 26: ...BAR 54 can be used for level as well as for process pressure measurement Default setting is level measurement The mode can be changed in the adjustment menu Depending on the application only the respe...

Page 27: ...u Basic adjustment with OK the menu item Unit will be displayed Unit Unit of measurement bar Temperature unit C 3 Activate the selection with OK and select Units of measure ment with 4 Activate the se...

Page 28: ...3 Confirm with OK The temperature unit is hence switched over from C to F Proceed as follows 1 Activate in the menu item Position correction the selection with OK Position correction Offset P 0000 mb...

Page 29: ...adjustment with filling simply enter the actual measured value indicated at the bottom of the display If the adjustment ranges are exceeded the message Outside param eter limits appears The editing p...

Page 30: ...u Service with and confirm with OK Basic adjustment Display Diagnostics Service Info 3 Select the menu item Application with and edit with OK Warning Note the warning Output can change 4 Select with O...

Page 31: ...ition correction the selection with OK Position correction Offset P 0000 mbar 53 mbar 2 Select with e g to accept actual measured value Position correction Accept current measured value Accept Edit 3...

Page 32: ...ith OK A linearisation is necessary for all vessels in which the vessel volume does not increase linearly with the level e g in a horizontal cylindri cal or spherical tank and the indication or output...

Page 33: ...ser to the delivery status and the peak values to the actual values Reset Select reset Reset Basic adjustment Peak value measured value Peak value temperature Basic adjustment The Reset Basic adjustme...

Page 34: ...tting Like basic adjustment but in addition special parameters are reset to default values 8 Peak value The min and max distance values are reset to the actual value Additional adjustment and diagnosi...

Page 35: ...set P 0 2 mbar 0000 mbar Min adjustment 1 3 000 0 0 0 mbar 0 0 mbar Max adjustment 1 4 100 00 100 00 mbar 0 0 mbar Damping 1 5 0 s Linearization curve 1 6 linear Sensor TAG 1 7 Sensor Display Basic ad...

Page 36: ...nsor characteristics 5 4 Display now 6 10 Saving the parameter adjustment data We recommended noting the adjusted data e g in this operating instructions manual and archiving them afterwards They are...

Page 37: ...CONNECT directly to the sensor 1 USB cable to the PC 2 VEGACONNECT 3 Sensor 1 2 3 4 O PE N TWIST USB LO C K Fig 22 Connection via VEGACONNECT externally 1 I C bus com interface on the sensor 2 I C con...

Page 38: ...ly available VEGA DTMs are included as a DTM Collection on a CD They can be purchased for a token fee from the responsible VEGA agency In addition the actual PACTware version is also avail able on thi...

Page 39: ...e following e g Sensor Process Voltage supply Signal processing The first measures to be taken are to check the output signals as well as to evaluate the error messages via the display and adjustment...

Page 40: ...nection setup Profibus DP cable pole reversed Check cable and correct if necessary Incorrect termi nation Check termination at the beginning and end points of the bus and termi nate if necessary accor...

Page 41: ...temperature FKl Deviation Fa Error current output Pressure measurement in the pipeline 8 bar 800 KPa Product temperature 10 C reference temperature 20 C Calculation T T 20 C 10 C 10 K VEGABAR 54 clima...

Page 42: ...These are not included in the electronics module without serial number The serial number is stated on the type label of VEGABAR 54 or on the delivery note 8 5 Software update The software version of...

Page 43: ...version of the sensor This takes approximately 60 s Push the button Update software and select the previously extracted hex file Then the software update can be started The additional files are insta...

Page 44: ...ompanies We use recyclable materials and have designed the parts to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective nat...

Page 45: ...Kalrez 6375 Surface quality hygienic fittings typ Ra 0 8 m Surface quality typ Materials non wetted parts Electronics housing Plastic PBT polyester Alu die casting powder coated 316L External housing...

Page 46: ...setting Current value 10 mA 0 5 mA Dynamic behaviour output Run up time approx 10 s 90 100 10 t t T A t tS 2 1 Fig 23 Sudden change of the process variable tT dead time tA rise time tS jump response t...

Page 47: ...0 0 4 bar 0 40 kPa 50 bar 5000 kPa 1 bar 100 kPa 0 1 bar 0 100 kPa 50 bar 5000 kPa 1 bar 100 kPa 0 2 5 bar 0 250 kPa 50 bar 5000 kPa 1 bar 100 kPa 0 5 bar 0 500 kPa 65 bar 6500 kPa 1 bar 100 kPa 0 10...

Page 48: ...ding to DIN EN 60770 1 Reference conditions according to DIN EN 61298 1 Temperature 15 25 C 59 77 F Relative humidity 45 75 Air pressure 860 1060 mbar 86 106 kPa 12 5 15 4 psig Determination of charac...

Page 49: ...0 05 x TD 10K 0 02 0 1 x TD 10K 0 5 bar 0 500 kPa 0 70 psig 0 02 0 03 x TD 10K 0 04 0 06 x TD 10K 0 10 bar 0 1000 kPa 0 150 psig 0 02 0 03 x TD 10K 0 04 0 06 x TD 10K 0 25 bar 0 2500 kPa 0 350 psig 0...

Page 50: ...0 25 x TD year 0 5 bar 0 500 kPa 0 70 psig 0 1 x TD year 0 10 bar 0 1000 kPa 0 150 psig 0 1 x TD year 0 25 bar 0 2500 kPa 0 350 psig 0 1 x TD year 0 60 bar 0 6000 kPa 0 900 psig 0 1 x TD year 1 0 bar...

Page 51: ...FFKM Kalrez 6375 20 120 C 4 248 F FFKM Perlast G75S 15 120 C 4 248 F FFKM Perlast G75B 15 120 C 4 248 F Vibration resistance mechanical vibrations with 4 g and 5 100 Hz tested according to the regulat...

Page 52: ...e chamber housing 1 x IP 68 cable gland M20 x 1 5 1 x blind plug M20 x 1 5 or 1 x closing cap NPT 1 x blind plug NPT Connection cable Configuration four wires one suspension wire one breather capillar...

Page 53: ...foil Voltage supply Operating voltage Non Ex instrument 9 32 V DC Ex ia instrument 9 24 V DC Exd instrument 14 32 V DC Operating voltage with illuminated display and adjustment module Non Ex instrume...

Page 54: ...is 0 x 076F hex and the GSD file BR__076F GSD As an option to this manufactur er specific GSD file PNO provides also a general so called profile specific GSD file For VEGABAR 54 you have to use the ge...

Page 55: ...mine the configuration of the cyclical data telegram with these modules The procedure depends on the respective configuration software Tip The modules are available in two versions Short for Profibus...

Page 56: ...mat of the output signal The status byte corresponds to profile 3 0 Profibus PA Profile for Process Control Devices coded The status Measured value OK is coded as 80 hex Bit7 1 Bit6 0 0 The measured v...

Page 57: ...ue Failsafe replacement value Failsafe Mode Last valid value and no valid measured value since switching on 0 x 51 uncertain sensor conversion not accurate low limited Sensor value lower limit 0 x 52...

Page 58: ...r with integrated display and adjustment module the housing is 9 mm 0 35 in higher 1 Single chamber version 2 Double chamber version Aluminium housing 2 1 86 mm 3 39 116 mm 4 57 116 mm 4 57 M20x1 5 M2...

Page 59: ...t module the housing is 9 mm 0 35 in higher 1 Single chamber version 2 Double chamber version Stainless steel housing 69 mm 2 72 79 mm 3 11 117 mm 4 61 M20x1 5 NPT 59 mm 2 32 80 mm 3 15 112 mm 4 41 M2...

Page 60: ...sing versions in protection IP 66 IP 68 1 bar with integrated display and adjustment module the housing is 9 mm 0 35 in higher 1 Single chamber version electropolished 2 Single chamber version precisi...

Page 61: ...sated 36790 EN 130321 1 2 3 68 mm 2 68 68 mm 2 68 92 mm 3 62 42mm 1 65 40mm 1 57 110 mm x 90 mm 4 33 x 3 54 51 mm 2 01 Fig 38 External housing Stainless steel version 1 Lateral cable outlet 2 Axial ca...

Page 62: ...1 73 24 mm 0 95 27 mm 1 06 21 mm 0 83 45 mm 1 77 18 mm 0 71 40 mm 1 58 GC 44 mm 1 73 21 mm 0 83 40 mm 1 58 30 mm 1 18 SW 36 mm 1 42 G A SW 27 mm 1 06 G A SW 41 mm 1 61 G1A SW 32 mm 1 26 G1A Fig 39 VEG...

Page 63: ...ienic fitting 1 RI 44 5 mm 1 75 G1 A GK 67 5 mm 2 66 52 mm 2 05 SW41 CI CD 44 5 mm 1 75 45 mm 1 77 50 5 mm 1 99 36 mm 1 42 Fig 40 VEGABAR 54 hygienic fitting CI Clamp DN15 20 according to DIN 32676 CD...

Page 64: ...0 Supplement VEGABAR 54 Profibus PA climate compensated 36790 EN 130321 VEGABAR 54 hygienic fitting 2 62 5 mm 2 46 45 mm 1 77 RE Fig 41 VEGABAR 54 hygienic fitting RE bolting DN 25 PN 40 acc to DIN 11...

Page 65: ...f 2 2 DA F1 25 40 115 18 14 2 85 4 x 14 68 2 1 6 1 150 lbs 1 2 50 8 4 x 15 7 79 2 108 DN mm PN D k b DB 15 40 FZ 20 40 d2 4 x 0 55 4 x 0 55 4 x 0 55 d4 1 77 2 28 f 0 08 0 08 0 08 DA F1 25 40 2 68 0 0...

Page 66: ...6790 EN 130321 VEGABAR 54 flange connection 2 d2 d4 k D f b FA 47 8 mm 1 7 8 2 43 64 5 64 4x 35 64 3 11 32 4 17 64 45 64 DN inch PN D k b d2 d4 f FA 25 40 DN mm PN D k b d2 d4 f FA 25 40 115 18 85 4x...

Page 67: ...32 36 mm 1 27 64 M8 27 4 mm 1 5 64 29 mm 1 9 64 48 mm 1 57 64 25 mm 63 64 M30x1 5 SW32 52 mm 2 3 64 21 mm 53 64 46 M44x1 25 PC PD PE 43 7 mm 1 23 32 34 6 mm 1 23 64 43 7 mm 1 23 32 40 4 mm 1 19 32 BF...

Page 68: ...VEGABAR 54 connection for paper industry 2 VP VR 29 3 mm 1 5 32 30 mm 1 3 16 104 8 mm 4 1 8 G1 SW36 24 7 mm 31 32 29 3 mm 1 5 32 30 mm 1 3 16 24 7 mm 31 32 104 8 mm 4 1 8 G1 SW36 Fig 45 VEGABAR 54 con...

Page 69: ...gewerbliche Schutzrechte N here Informationen unter www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellec tuelle Pour plus d informations on pourra s...

Page 70: ...tion 39 G GSD 54 GSD EDD 9 H HART address 26 Hotline 39 I Installation position 12 M Maintenance 39 Max adjustment 29 Min adjustment 28 Moisture 12 Mounting external housing 14 Mounting socket version...

Page 71: ...71 Notes VEGABAR 54 Profibus PA climate compensated 36790 EN 130321...

Page 72: ...of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior n...