Veleon E-Motion, User Manual

Page 1: ...User Manual Service booklet ...

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Page 3: ... saddle 10 Checking the saddle height 10 Adjusting the saddle height saddle tilt and saddle position 10 Checking and adjusting the handlebar 11 Checking the handlebar height 11 Adjusting the handlebar tilt 11 Adjusting the handlebar position 11 Checking the brakes 12 Assignment of the brakes 12 Lock function of the front brake 12 Use the lockout for suspension if available 13 Checking the tilt loc...

Page 4: ...he tilt lock 25 7 Maintenance 26 Retorque the bottom bracket screws 26 8 Accessory and replacement parts 27 Importance of original parts 27 Suitable replacement parts 27 Accessory 27 The cargo box 27 Function and maintenance of the cargo box 27 Attaching the cargo box 27 The support wheel 29 Isofix anchorage system 31 Children s seat bench 32 Attaching the seat bench 32 Adjusting the belt system 3...

Page 5: ...11 Maintenance and repair 67 Maintenance interval 67 Troubleshooting and fault clearance 67 The drive system does not start up 67 Maintenance log 69 Inspection documentation 72 ...

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Page 7: ...o achieve the best experience with Veleon it is recommended that you read the manual thoroughly before the first ride Only the necessary understanding of Veleon and its characteristics allow you to always be safe on your way with this vehicle Please always consider the road traffic regulations and ride with foresight and consideration as not to endanger yourself or others The Adomeit Group GmbH wi...

Page 8: ...ponents 01 stem 02 Lockout suspension 03 bell 04 handlebar 05 quick release skewers 06 Front brake 07 tires 08 wheel 09 chain guard 10 inner bearing 11 crankset 12 pedals 13 chain 14 rear derailleur 15 mudguard 16 saddle 17 rear brake ...

Page 9: ...t end front end two front tires and nuts saddle and seat post mudguard1 Package frame frame and components luggage rack1 Package cargo box1 cargo box and components1 Veleon is assembled as described below 1 optional Should the Veleon be delivered assembled the following assembly steps can be skipped You should only pay attention to possible transport damage and check the tire pressure ...

Page 10: ...tires ca 4 0 bar Frame 1 Screw the pedals to the crank arms and tighten Left side left hand thread right side right hand thread 2 Unpack the rear derailleur and screw on the dropout attachment point on the frame for the wheel s axle Figure 2 2 Be careful not to damage thread 3 Insert the saddle into the seat tube and fasten it with the quick release lever 4 Put the rack optional into the desired h...

Page 11: ...Getting started 5 Figure 2 2 Rear derailleur on the hanger Figure 2 3 Correct fixed quick release How to mount the cargo box1 is described in chapter 8 3 1 2 ...

Page 12: ...ension of the cable steering system must be checked and if necessary adjusted Regulatory requirements The driver is advised that Veleon may only be used on public streets if it complies with the national regulatory requirements The driver must inform him herself about the requirements before driving Veleon on public streets Using a children s bicycle seat For your own safety and the safety of the ...

Page 13: ...ator that the life span has been reached and that the part has to be replaced Driving safety The driver is asked to follow these recommendations regarding the driving safety Wearing a helmet can significantly reduce the risk head injuries in case of an accident The following parts should be checked regularly o The brakes o The tires and air pressure o The rims o The condition and tension of the st...

Page 14: ...eight of the frame must be adjusted so that the lower jaws occupy the free space provided in the front figure 4 2 and 4 3 After the front end is positioned correctly the clamping jaws 1 are closed with the quick release skewers 2 Adjust the quick release so that they can be closed and opened just by hand It should be noted that the quick release skewers are in a horizontal position Figure 4 2 Posi...

Page 15: ...ng bolts 1 should be checked for correct positioning prior to every ride Incorrectly positioned and or loose bolts can be dangerous For your own safety and of those around you please don t ride Veleon in this case Take it to a technical expert to have it checked Adjust the quick release so that they can be closed and opened just by hand The frame must be attached at the correct height The front ax...

Page 16: ...If you are tilted slightly backward you can quickly experience pain or physical injury Adjusting the saddle height To adjust the saddle height loosen the quick release skewers Adjust the seat height by pulling out the seat post Close the quick release Check the saddle height If it s necessary repeat this process Never pull the seat post out of the seat tube above the maximum mark It can cause inju...

Page 17: ... positioned like you want Tighten the screw to prevent the handlebar from moving while driving Adjusting the handlebar position Open the Allen screws on the front of the stem and turn the handlebar to a comfortable position Make sure that the handlebar is in the middle of the stem Tighten the Allen screws clockwise After that make sure that the brake handles are adjusted Loosen the Allen screws in...

Page 18: ...ition Figure 4 9 Brake lever in brake position If you want to use the lock function of the front brake pull the brake lever and move the small crank 1 to the left If you let go of the brake lever the crank will keep the brake lever in position and thus blocks the front tires Figure 4 9 To loosen the brake pull the leaver and move the small crank to the right The brake is now free Figure 4 8 The me...

Page 19: ...less at the same pressure The lockout can be released by pressing the small lever forward 2 The lockout should be used when the cargo box is being loaded The lockout then prevents the damper from compressing resulting in a deflection of the front axle while driving The damper lockout has nothing to do with the ability of tilting This will only be adjusted via the handle on the handlebar described ...

Page 20: ...is limited to 10 This setting can be used for acclimatization and for slow rides We recommend position 1 with 30 tilting for complete maneuverability and cycling dynamics Position 3 keeps Veleon in an upright position while stopping parking loading and unloading This setting is not suitable for driving Taking the curve safely is not guaranteed in Position 3 It is recommended to check the functiona...

Page 21: ...djusting the toe angle Figure 4 13 correctly applied folding rule The toe angle must be set so that the front wheels are parallel to each other Checking the steering system If Veleon has a rod steering it doesn t usually require a correction and this chapter can be skipped Apart from checking the toe angle as described prior it is very important to regularly check the tension of the steering cable...

Page 22: ...iately Let exchange the cable by a specialist e g the bike shop where you bought the Veleon Pay attention to the service manual of the steering system If the tension of the steering cable significantly increases when Veleon is tilted one way or the other the steering system should be checked by a specialist The reason for this can be a deformation at the axle arm caused by overstress Even if the d...

Page 23: ...g it must be ensured that the Veleon is evenly loaded when you transport high loads Please also use the possibility to load the luggage rack Greasing the chain Bicycle chains are wearing parts Chains on wheels with hub gears must be replaced after 3000 km The chains on bicycles with derailleur must be replaced after 2000 km Clean and lubricate your chain regularly to prevent early wear and tear In...

Page 24: ...rating the frame and the front end One of the distinctive features of Veleon is the possibility to separate the frame from the front end in a few easy steps Unfold the kickstand optional Attach the support wheel for the load box chap 8 3 1 3 for buggy function Remove the right handlebar end by sticking the tool into the bar end as shown in Figure 6 1 and turn it left to loosen the screw Remove the...

Page 25: ...een the frame and the front Disconnect the light connector 4 if available Remove the belt 2 Detach the front end from the frame Figure 6 4 To reassemble Veleon repeat the steps of Chap 6 2 in reverse order Please make sure that the rear frame is aligned perpendicular to the front axle see chap 4 1 Veleon is now ready for the next ride 1 3 4 2 ...

Page 26: ...e for the seat clamp 1 tighten the screw 2 by hand while the clamp is open Figure 6 5 You know the correct clamping force when your force by hand remain to close the clamp Figure 6 6 The following pictures show where quick releases are used Figure 6 7 Saddle Figure 6 8 Rear wheel Figure 6 9 Upper clamping jaw Figure 6 10 Lower clamping jaw ...

Page 27: ... screws 1 on the brake handles If the adjusting limit on the handles is reached you have to check the wear of the brake pads and replace them if required Adjusting the hydraulic disc brakes At the hydraulic disc brakes only the brake lever grip distance can be adjusted Figure 6 12 Brake lever grip distance To adjust the grip distance turn the setting screw in the red marked area Allen screw No 2 t...

Page 28: ...igure 6 14 The adjusting screws 3 left and right regulate the cable tension Figure 6 15 To adjust the cable tension first loose the locknuts 1 Thereafter turn out the adjusting screws 3 on both sides equally until the cable tension is correct This is correct if the cables are just so without clearance If the cable tension and toe angle are set satisfactorily tighten the locknuts 1 again Figure 6 1...

Page 29: ...ct the toe angle Figure 6 16 Adjusting toe angle To adjust the toe angle loose the locknuts at the outer end of the rods Now turn the rods evenly After adjusting the correct toe angle please fasten the locknuts Figure 6 17 Turning rods Please make sure that you turn both steering rods equal One revolution of the one rod means one revolution of the other rod Figure 6 18 Toe out Figure 6 19 Toe in a...

Page 30: ...that apply pressure with the optional pump in the damper Figure 6 20 Figure 6 21 Adjusting rebound The red adjusting screw adjusts the rebound of the damper This sets how quickly the damper returns to its original position after compression If you turn the adjusting screw clockwise you slow down the return to the starting position If you turn the adjusting screw counterclockwise you speed up the r...

Page 31: ...ely by a specialist dealer To adjust the tilt lock this way loose the screw 2 This causes the cable to loosen too After adjusting the height of the wedge the Bowden cable can be tightened the cable is then secured by fastening the screw The pins on which the wedge runs must be lubricated regularly If the wedge does not move smoothly up or down or is difficult to release from level 3 it is time to ...

Page 32: ...e Veleon Retorque the bottom bracket screws It is highly recommended to check the fastening screws for the bottom bracket 1 and the crank 2 regularly and retorque them if needed Especially after the first usage of Veleon the screws might be slightly loose The maximum torque of the bottom bracket screw 1 is max 1 5 Nm The screws of the crank 2 are tightened with max 14 Nm It is crucial to tighten t...

Page 33: ... Isofix anchorage system and or the supporting wheel The cargo box should be cleaned and treated with plastic maintenance products on a regular basis This is the only way to guarantee an appealing appearance for a long period of time Please contact your specialist dealer if the cargo box cannot be properly attached to Veleon even though it was used carefully Attaching the cargo box The cargo box i...

Page 34: ...ositioning of the cargo box and the functionality and correct usage of the safety elements before every ride The safety elements are correctly used if the tension belt is lashed and the screws are fastened To detach the cargo box remove the screws and open the tension belt The cargo box can be removed from the front end The screws and tension belt must be tightly fastened ...

Page 35: ... end with the cargo box as trolley or stroller Figure 8 4 and Figure 8 5 Separate the front end from the frame at first see chapter 6 2 The support wheel is inserted into the guide rail at the front under the box as far as the stop collar of the quick release image 8 6 and 8 7 and fix to the quick release in the footwell inside the box Figure 8 6 and Figure 8 7 Figure 8 6 Guiding rail and supporti...

Page 36: ...ring must be blocked with the locking pin The pin has to be inserted from the top into the silver fixation plate Figure 8 10 Figure 8 10 Pin connects steering plate black with the fixing plate silver The pin must be pulled out after reassembling the front end and frame before continuing driving Otherwise the steering system would still be blocked ...

Page 37: ... optional Isofix anchorage system is mandatory to attach a children s safety seat a baby seat or a seat bench for up to two children into the cargo box Safety seats that use the Isofix system can be attached to the anchorage system and are therefore safely attached to Veleon In combination with the supporting wheel Veleon can then be used as a stroller or a jogger ...

Page 38: ... The back of the seat bench can be folded down so that the shield lid can be closed even when the seat bench is mounted Figure 8 13 Seat bench with 1 belt Figure 8 14 Seat bench with 2 belts Attaching the seat bench The seat bench is being screwed to the Isofix anchorage system of the cargo box Push the shackles in the back of the seat bench through the windows in the cargo box Figure 8 15 If done...

Page 39: ...the knurled nut on the opposite side The bolt has to stick out of the knurled nut a little when fastened otherwise the back rest is not fastened securely Figure 8 16 Screw behind seat bench Figure 8 17 Knurled nut Figure 8 18 Fastened screw knurled nut Figure 8 19 Fastened tension belt The safe transport of children is only guaranteed if all attachment points are fastened tightly and correctly You...

Page 40: ...elt shackles are not placed in the grooves in a way that they can be pulled out Children seat bench and rain cover If two belt systems are mounted the children sit very close to the front wheels To prevent the children from touching the wheels always mount the side panels of the rain cover chapter 8 3 4 rain cover If the weather is good the headboard can be opened removed The safe transport of chi...

Page 41: ...ure 8 22 Closed shield Figure 8 23 Windshield position Figure 8 24 Loading position The position of the shield Figure 8 23 is the windshield position when children are transported in the cargo box To close the box bent both springs at the same time Figure 8 25 For better access to the box when loading it the shield can be opened even further than windshield position Fehler Verweisquelle konnte nic...

Page 42: ...tion against rain the rain cover is also a precaution against children getting their hands into the front wheels The rain cover consists of four individual parts Frame optionally also divisible Left sidepiece Right sidepiece Headpiece Prior to mounting the frame on the cargo box the sidepieces have to be put on the frame Figure 8 27 The sidepieces have a tunnel through which the frame has to be pu...

Page 43: ...a press studs and Tenax buttons Figure 8 30 To open or close the Tenax buttons lift up the top of the button To Close make sure that the Tenax button is always placed straight on the counterpart and the button is pulled upwards Otherwise it can happen that one of the arms bends and the button will no longer closes properly Figure 8 32 For the press studs pushing lifting is enough To ensure that th...

Page 44: ... 30 Mounted side panel Figure 8 31 To open pull the button Figure 8 32 Make sure that the arms are not bent If the frame is mounted and the sidepieces are attached to the box and shield the headpiece can be mounted The headpiece is attached to the rest mainly by Velcro ...

Page 45: ...s already mounted release the tension belt for the headpiece to be mounted After the headpiece is mounted the tension belt can be put through the opening in the headpiece and re fastened Figure 8 34 When the rain cover is mounted the handlebar must be aligned towards the back to ensure the full steering range Figure 8 36 When the rain cover is mounted the handlebar must be facing backwards ...

Page 46: ...ven with hub dynamo The optional lighting system consists of a front and rear light which are battery operated The front light uses three AAA batteries the rear light uses two With regards to ecology it is recommended to replace the batteries with rechargeable batteries of the same size Instructions on how to mount the lights can be found on the packaging of the lights The lighting of the Veleon e...

Page 47: ...or the product is explained EMC Directive 2004 108 EG Applied one harmonized standard in particular DIN EN ISO 15194 2015 07 DIN EN 60034 Performed and approved by the following designated bodies after procedure EG type examination according to annex IX Machinery Directive 2006 42 EG Quality system according to annex X Machinery Directive 2006 42 EG Name address Adomeit Group GmbH 10247 Berlin Fra...

Page 48: ...irectPower System The following operating instructions come directly from the manufacturer Heinzmann The manufacturer is the sole author of this manual The Adomeit Group GmbH assumes no liability for its content The content of this manual is the sole responsibility of Heinzmann ...

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Page 73: ... is detected the corresponding error will appear on the display screen Depending on the type of error the drive system will also automatically switched off If the drive system does not start please follow the instructions 1 Check whether the display is switched on If not start drive system a If you cannot switch on the system check if the battery is charged and if it is correctly engaged Remove th...

Page 74: ...loth b Check all cable connections especially the connectors of the motor and the torque sensor speed sensor c Put in the battery with a klick d Start the system again and try again e If nothing works please contact your specialist dealer 4 If the display is switched on and show an error code please check that code on the pages 63 64 of this manual and try to fix it a If you cannot fix the error p...

Page 75: ...ose Pull up spokes Wishbones Check for damage check for clearance in the joints Damaged clearance in the joints In case of damage replace part in case of clearance jacks or ball head replacement Steering knuckles Check for damage check for clearance in the joints Damaged clearance in the joints In case of damage replace part in case of clearance jacks or ball head replacement Ball heads Check for ...

Page 76: ...ack Check fastening loose Retighten screws Grips wear check fastening loose worn Retighten screws replace grips Drive Gear shift Chain Cassette Pinion Chainring Check for damage damaged Replace damaged or worn part Chain protection Check for damage damaged install new chain protection Bottom bracket Crank Check fastening loose Ball bearings worn Retighten screws install new bottom bracket Pedals C...

Page 77: ...disc Battery Functional check No motor support reload battery replace battery Cargo box Cargo box visual inspection damaged fracture crack replace cargo box Screws visual inspection loose retighten screws Lid visual inspection damaged fracture crack replace lid Child seat visual inspection damage replace child seat Seat belt s visual inspection Lock Functional check damage replace belt s Test driv...

Page 78: ...Maintenance and repair 72 Inspection documentation On the following pages you will find the sheets to document the maintenance It is important to fill out this documentation and keep it as evidence ...

Page 79: ... Functional check Lubricating and adjustment Cable steering Check tension check for damage adjust tension retighten clamping screws Rod steering Check for damage check for clearance adjust toe angle Tilting system Functional check Cleaning and lubricating guide bolts adjusting Bowden pull Damper Check for damage Functional check Maintenance according to manufacturer Frame Rear frame Check for dama...

Page 80: ...ctional check Electric drive Display Check for damage Functional check Control panel Functional check Cabling Visual inspection Rack Battery mount Visual inspection check lock Functional check Lock Motor Visual inspection Speed sensor Visual inspection Functional check Battery Functional check Cargo box Cargo box Visual inspection Screws Visual inspection Lid Visual inspection Child seat Visual in...

Page 81: ... Functional check Lubricating and adjustment Cable steering Check tension check for damage adjust tension retighten clamping screws Rod steering Check for damage check for clearance adjust toe angle Tilting system Functional check Cleaning and lubricating guide bolts adjusting Bowden pull Damper Check for damage Functional check Maintenance according to manufacturer Frame Rear frame Check for dama...

Page 82: ...ctional check Electric drive Display Check for damage Functional check Control panel Functional check Cabling Visual inspection Rack Battery mount Visual inspection check lock Functional check Lock Motor Visual inspection Speed sensor Visual inspection Functional check Battery Functional check Cargo box Cargo box Visual inspection Screws Visual inspection Lid Visual inspection Child seat Visual in...

Page 83: ... Functional check Lubricating and adjustment Cable steering Check tension check for damage adjust tension retighten clamping screws Rod steering Check for damage check for clearance adjust toe angle Tilting system Functional check Cleaning and lubricating guide bolts adjusting Bowden pull Damper Check for damage Functional check Maintenance according to manufacturer Frame Rear frame Check for dama...

Page 84: ...ctional check Electric drive Display Check for damage Functional check Control panel Functional check Cabling Visual inspection Rack Battery mount Visual inspection check lock Functional check Lock Motor Visual inspection Speed sensor Visual inspection Functional check Battery Functional check Cargo box Cargo box Visual inspection Screws Visual inspection Lid Visual inspection Child seat Visual in...

Page 85: ... Functional check Lubricating and adjustment Cable steering Check tension check for damage adjust tension retighten clamping screws Rod steering Check for damage check for clearance adjust toe angle Tilting system Functional check Cleaning and lubricating guide bolts adjusting Bowden pull Damper Check for damage Functional check Maintenance according to manufacturer Frame Rear frame Check for dama...

Page 86: ...ctional check Electric drive Display Check for damage Functional check Control panel Functional check Cabling Visual inspection Rack Battery mount Visual inspection check lock Functional check Lock Motor Visual inspection Speed sensor Visual inspection Functional check Battery Functional check Cargo box Cargo box Visual inspection Screws Visual inspection Lid Visual inspection Child seat Visual in...

Page 87: ... Functional check Lubricating and adjustment Cable steering Check tension check for damage adjust tension retighten clamping screws Rod steering Check for damage check for clearance adjust toe angle Tilting system Functional check Cleaning and lubricating guide bolts adjusting Bowden pull Damper Check for damage Functional check Maintenance according to manufacturer Frame Rear frame Check for dama...

Page 88: ...ctional check Electric drive Display Check for damage Functional check Control panel Functional check Cabling Visual inspection Rack Battery mount Visual inspection check lock Functional check Lock Motor Visual inspection Speed sensor Visual inspection Functional check Battery Functional check Cargo box Cargo box Visual inspection Screws Visual inspection Lid Visual inspection Child seat Visual in...

Page 89: ... Functional check Lubricating and adjustment Cable steering Check tension check for damage adjust tension retighten clamping screws Rod steering Check for damage check for clearance adjust toe angle Tilting system Functional check Cleaning and lubricating guide bolts adjusting Bowden pull Damper Check for damage Functional check Maintenance according to manufacturer Frame Rear frame Check for dama...

Page 90: ...ctional check Electric drive Display Check for damage Functional check Control panel Functional check Cabling Visual inspection Rack Battery mount Visual inspection check lock Functional check Lock Motor Visual inspection Speed sensor Visual inspection Functional check Battery Functional check Cargo box Cargo box Visual inspection Screws Visual inspection Lid Visual inspection Child seat Visual in...

Page 91: ... Functional check Lubricating and adjustment Cable steering Check tension check for damage adjust tension retighten clamping screws Rod steering Check for damage check for clearance adjust toe angle Tilting system Functional check Cleaning and lubricating guide bolts adjusting Bowden pull Damper Check for damage Functional check Maintenance according to manufacturer Frame Rear frame Check for dama...

Page 92: ...ctional check Electric drive Display Check for damage Functional check Control panel Functional check Cabling Visual inspection Rack Battery mount Visual inspection check lock Functional check Lock Motor Visual inspection Speed sensor Visual inspection Functional check Battery Functional check Cargo box Cargo box Visual inspection Screws Visual inspection Lid Visual inspection Child seat Visual in...

Page 93: ... Functional check Lubricating and adjustment Cable steering Check tension check for damage adjust tension retighten clamping screws Rod steering Check for damage check for clearance adjust toe angle Tilting system Functional check Cleaning and lubricating guide bolts adjusting Bowden pull Damper Check for damage Functional check Maintenance according to manufacturer Frame Rear frame Check for dama...

Page 94: ...ctional check Electric drive Display Check for damage Functional check Control panel Functional check Cabling Visual inspection Rack Battery mount Visual inspection check lock Functional check Lock Motor Visual inspection Speed sensor Visual inspection Functional check Battery Functional check Cargo box Cargo box Visual inspection Screws Visual inspection Lid Visual inspection Child seat Visual in...

Page 95: ... Functional check Lubricating and adjustment Cable steering Check tension check for damage adjust tension retighten clamping screws Rod steering Check for damage check for clearance adjust toe angle Tilting system Functional check Cleaning and lubricating guide bolts adjusting Bowden pull Damper Check for damage Functional check Maintenance according to manufacturer Frame Rear frame Check for dama...

Page 96: ...ctional check Electric drive Display Check for damage Functional check Control panel Functional check Cabling Visual inspection Rack Battery mount Visual inspection check lock Functional check Lock Motor Visual inspection Speed sensor Visual inspection Functional check Battery Functional check Cargo box Cargo box Visual inspection Screws Visual inspection Lid Visual inspection Child seat Visual in...

Page 97: ... Functional check Lubricating and adjustment Cable steering Check tension check for damage adjust tension retighten clamping screws Rod steering Check for damage check for clearance adjust toe angle Tilting system Functional check Cleaning and lubricating guide bolts adjusting Bowden pull Damper Check for damage Functional check Maintenance according to manufacturer Frame Rear frame Check for dama...

Page 98: ...ctional check Electric drive Display Check for damage Functional check Control panel Functional check Cabling Visual inspection Rack Battery mount Visual inspection check lock Functional check Lock Motor Visual inspection Speed sensor Visual inspection Functional check Battery Functional check Cargo box Cargo box Visual inspection Screws Visual inspection Lid Visual inspection Child seat Visual in...