112
106309-03 - 4/19
DANGER
Explosion Hazard. Electrical Shock Hazard. Burn Hazard. This boiler uses flammable gas, high
voltage electricity, moving parts, and very hot water under high pressure. Assure that all gas
and electric power supplies are off and that the water temperature is cool before attempting any
disassembly or service.
Do not attempt any service work if gas is present in the air in the vicinity of the boiler. Never modify,
remove or tamper with any control device.
WARNING
This boiler must only be serviced and repaired by skilled and experienced service technicians.
If any controls are replaced, they must be replaced with identical models.
Read, understand and follow all the instructions and warnings contained in all the sections of this
manual.
If any electrical wires are disconnected during service, clearly label the wires and assure that the wires
are reconnected properly.
Never jump out or bypass any safety or operating control or component of this boiler.
Read, understand and follow all the instructions and warnings contained in ALL of the component
instruction manuals.
Assure that all safety and operating controls and components are operating properly before placing
the boiler back in service.
Annually inspect all vent gaskets and replace any exhibiting damage or deterioration.
XI. Service and Maintenance
(continued)
NOTICE
Warranty does not cover boiler damage or
malfunction if the following steps are not
performed at the intervals specified.
A. Continuously:
1. Keep the area around the boiler free from
combustible materials, gasoline and other flammable
vapors and liquids.
2. Keep the area around the combustion air inlet
terminal free from contaminates.
3. Keep the boiler room ventilation openings open and
unobstructed.
B. Monthly Inspections:
1. Inspect the vent piping and outside air intake piping
to verify they are open, unobstructed and free from
leakage or deterioration. Check screens in vent and
air intake terminations to verify they are clean and
free of debris. Call the service technician to make
repairs if needed.
2. Inspect the condensate drain system to verify it is
leak tight, open and unobstructed. Call the service
technician if the condensate drain system requires
maintenance.
3. Inspect the water and gas lines to verify they are
free from leaks. Call the service technician to make
repairs if required.
NOTICE
Water leaks can cause severe corrosion damage
to the boiler or other system components.
Immediately repair any leaks found.
C. Annual Inspections and Service:
In addition
to the inspections listed above the following should be
performed by a service technician once every year.
1. Test the flow switch by disabling the boiler primary
loop circulator. The boiler must not start when there
is not water flow.
2. Follow the procedure for turning the boiler off per
Figure 47 “Operating Instructions”.
3. Inspect the wiring to verify the conductors are in
good condition and attached securely.
Summary of Contents for Phantom-X Series
Page 49: ...49 106309 03 4 19 VI Water Piping and Trim continued Figure 28 Near Boiler Piping Heating Only...
Page 63: ...63 106309 03 4 19 VIII Electrical continued Figure 40 Ladder Diagram...
Page 64: ...64 106309 03 4 19 VIII Electrical continued Figure 41 Wiring Connections Diagram 2...
Page 73: ...73 106309 03 4 19 IX System Start up continued Figure 47 Operating Instructions...
Page 124: ...124 106309 03 4 19 XIII Service Parts continued...
Page 130: ...130 106309 03 4 19 XIII Service Parts continued...
Page 133: ...133 106309 03 4 19 XIII Service Parts continued 10A 10B 10C 10D 10G...
Page 139: ...139 106309 03 4 19...