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Then mount the pulley or coupling on the shaft end: make sure to screw a nut with a washer having at least the 
same diameter of the pulley hub or coupling on the threaded bolt. 

 
 
Use the utmost care in mounting dynamically balanced pulleys or couplings on the shaft end. Machines to be con-
nected to the motor by means of couplings are to be aligned according to the specifications of the coupling's manu
facturer. 

-

 

 

 

 

Use only flexible couplings! 

 

 
 
Mains and other electrical connections

 

The motors work as per VDE 0530 with mains voltage oscillations of up to ±10 % or frequency oscillations of up to –
5 % to +3 %. The mains ratings must match the voltage and frequency data specified on the ratings plate. 
Connect the motors according to the connection diagrams attached to the terminal box. Use only the supplied origi-
nal connection components. 
 

 

 

 
 

Please note!  

Carry out the motor, controller, overload protection and earthing connection operations in 
compliance with local installation requirements. 
 

 

 

 

 
 

Please note!  

If the accidental starting of the system may expose the personnel to danger, do not use 
any automatically restarting motor protective equipment. 
 

 
Mains connection of explosion-protected motors 

Besides any general installation regulations, follow carefully EN 60079-14 and EN 50281-1-2. Afterwards suitable 
overload protection is to be provided either with a motor circuit breaker or similar protective devices. These may 
include also PTC thermistors with tripping devices. These must be specified on the rating plate together with a trip-
ping time t

A

In addition, any "Special Requirements" specified in the test certificate are to be complied with. These are marked 
with an "X" after the test certificate number on the rating plate. 

 
Motors with direct line lead-in 
 

The free end of the cable inserted in the motor must be connected according to the regulations in force concerning 
the connection area. If the line lead-in used on the motor is provided with pull relief, the cable can be laid freely; oth-
erwise the cable must be secured with a pull relief device in the near vicinity.  
The maximum operating temperature at the line lead-in must not  
exceed 90° C. 

 
Terminal box 

 
Open the box by loosening the screws on the cover (Fig. 5) or, in the case of models with grub screw (Fig. 6), by 
turning the grub screw counter-clockwise and then loosening the tapped cover. 
Close the terminal box again after connecting the mains by following the same instructions in the opposite order. 
In order to change the position of the cable and line lead-ins, you can turn the terminal box by 4 

x

 90°.  

>

 

Loosen either 

 

–   the four fastening screws or 

     –   the anti-rotation pins by means of the grub screw. 
 

>

 

Turn the terminal box to the desired position. 

 

 

Summary of Contents for KP Series

Page 1: ...Operating and Maintenance Instruction Three Phase Asynchronous motors with squirrel cage version II2G EEx d e IIC T 3 6 VEM motors GmbH Ausgabe 07 2005 I...

Page 2: ...bservation of following standards European Standard German Standard VDE Classification EN 50082 1 1997 DIN EN 50082 1 11 97 VDE 0839 82 1 11 97 EN 61000 6 4 2001 DIN EN 50081 2 03 94 VDE 0839 81 2 03...

Page 3: ...to these guidelines it is important to adopt the necessary safety precautions to protect the personnel against possible injuries The personnel must be duly instructed to proceed with caution and accor...

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Page 6: ...the documents therein referred to 8 The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this e...

Page 7: ...t shall prevail Pysikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 13 Schedule 14 EC TYPE EXAMINATION CERTIFICATE PTB 99 ATEX 1098 15 Description of equipment Three phase motors...

Page 8: ...d Motors Intended use The motors are to be operated only according to the data specified on the rating plate According to the relevant marking on the rating plate the motors are fit for use in areas s...

Page 9: ...f 70 and register changes in temperature greater than 10 C day In order to prevent damage during storage any occurring oscillations must amount to Veff 0 2 mm s For motors with regreasing systems repr...

Page 10: ...risk being damaged during transportation Site The completely closed motors are intended for operating sites in which they are exposed to soiling humidity and other open air conditions as per the rele...

Page 11: ...anti friction bearings Table 3 Minimum load on the shaft collar for motors with reinforced bearing Shaft height Minimum load Shaft height Minimum load Shaft height Minimum load 112 1100N 200 3400N 31...

Page 12: ...on the shaft end plate and or on the rating plate H half key F full key N no key The design of the coupling or pulley must match the motor s balance Please note If balancing with half key H work on th...

Page 13: ...N 60079 14 and EN 50281 1 2 Afterwards suitable overload protection is to be provided either with a motor circuit breaker or similar protective devices These may include also PTC thermistors with trip...

Page 14: ...ed Anti corrosion protection can be achieved with non hardening sealing materials or sealing grease in particular on the processed sealing surfaces of the covers of terminal boxes having the following...

Page 15: ...f is used for the insertion of lines in movable motors Please note Cable lead ins and sealing plugs that fail to meet these requirements are prohibited The cable and line diameters used must comply wi...

Page 16: ...pplied wiring diagram Figure 8 Line connection Connection without cable lug Clamp Connection with cable lug Single wire conductor without cable lug When connecting a single wire conductor without cabl...

Page 17: ...Thread size Torque Nm Permissible continuous current A Brass Copper M4 1 2 16 M5 2 25 M6 3 63 M8 6 100 M10 10 160 200 M12 15 5 250 315 M16 30 315 400 M20 52 400 630 Depending on the model additional t...

Page 18: ...be protected by PTC temperature sensors rating data for this operating mode are specified either on the rating plate or on a separate plate If the rele vant plate is missing see the data provided in...

Page 19: ...atter must be disassem bled Unscrew any shock pulse sensors or regreasing devices Loosen the fastening screws on the hood and remove the hood from the motor Connect the brake of tachometer as per the...

Page 20: ...circuit Pole changing Low rpm High rpm Dahlander connection Low rpm High rpm Dahlander connection ow rpm High rpm L 1TP1 1TP2 Pre alarm PTC U 2 5V not allowed Use tripping device with PTB number or m...

Page 21: ...rapid engagement of the brake DC voltage side tripping bridge 3 4 can be re placed by a contact The contact must be tripped simultaneously with the brake power supply circuit In order to provide for...

Page 22: ...e of non S1 duty cycle motors proven combinations of TS and tripping device must be used as protection against overheating The supplying of power to the motors via the frequency converter is permissib...

Page 23: ...the anti friction bearings Make sure that the operating current matches the specified current values on the rating plate The protective equipment required as per EN 60079 14 is to be set according to...

Page 24: ...2500 h 50 C 2500 h 1000 h Please note In motors with enhanced performance motor type X in heavy drive conditions like belt and gear drive with additional bearing loads and in vertical designs the lubr...

Page 25: ...pressure resistant encapsulation degree of protection marking EEx d IIC B All the screws are to be tightened to the envisaged torque and just as many screws as necessary for the envisaged fastening b...

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