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Warning! 
Hazardous electrical current! 
Ensure protection against explosions! 
 

 

Before installing 
 

 

 

Make sure that device cannot be switched on again by accident. 

 

Switch off the power to the device. 

 

Make sure that the device is de-energized. 

 

Connect to earth and short out. 

 

Cover or close off any neighboring live parts with a barrier. 

 

Follow carefully the assembly instructions provided for the device.  

 

Only qualified personnel as per EN 50110-1/-2 (VDE 0105, part 100) can perform any work on this de-
vice/system. 

 

The electrical connections are to be made as per the relevant specifications (e.g. cross-section of the supply 
line, fuses, protective connection).  

 

Opening the motor - save for the terminal box - during the warranty period without the manufacturer's permission 
shall lead to the termination of the warranty.  

 

Original spare parts are to be used for the approved repairs or repairs not falling under the warranty. 

 

Live and rotating parts of electrical motors can cause major or deadly injuries.  

 

Any shipping, installation, start-up and maintenance works are to be carried out only by qualified personnel (fol-
low carefully any regulations on explosion protection such as EN 60079-14 and EN 50821-1-2 as well as any 
other national accident prevention regulations). 

 

As regards any equipment subject to these guidelines, it is important to adopt the necessary safety precautions 
to protect the personnel against possible injuries.  

 

The personnel must be duly instructed to proceed with caution and according to regulations during shipping, 
hoisting, and positioning and while repairing the motor. 

 

Do not lift the motor together with the drive equipment by the motor lifting eyebolts.  

 

Do not use the supplied lifting eye bolts at ambient temperatures below –20°C, in accordance with DIN 580. 
Lower temperatures could lead to the ring screws breaking and consequent breaking and consequent injury to 
personnel and/ or damage to the installation. 

 

Do not load the eyebolts as per DIN 580 no more than 45° compared to the  screwing direction. The use of 
crossbeams is recommended. See the operating instructions for the layout dimensions of the lifting eyebolts and 
the minimum dimensions of the loading crossbeams and chain lengths.  

 

In the case of motors with built-in brake appropriate safety measures are to be adopted against the possible 
failure of the brake especially in applications involving the pulling of loads.  

 

Operating the motor with the supplied shaft protection cover alone is forbidden. 

 

 

Contact with the capacitor for the start-up and running of single-phase motors is to be avoided until the unload-
ing procedure is carried out securely. 

 

 

If a high-voltage test is necessary, the procedures and precautionary measures set forth in accident prevention 
regulations are to be followed.  

Summary of Contents for KP Series

Page 1: ...Operating and Maintenance Instruction Three Phase Asynchronous motors with squirrel cage version II2G EEx d e IIC T 3 6 VEM motors GmbH Ausgabe 07 2005 I...

Page 2: ...bservation of following standards European Standard German Standard VDE Classification EN 50082 1 1997 DIN EN 50082 1 11 97 VDE 0839 82 1 11 97 EN 61000 6 4 2001 DIN EN 50081 2 03 94 VDE 0839 81 2 03...

Page 3: ...to these guidelines it is important to adopt the necessary safety precautions to protect the personnel against possible injuries The personnel must be duly instructed to proceed with caution and accor...

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Page 6: ...the documents therein referred to 8 The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this e...

Page 7: ...t shall prevail Pysikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 13 Schedule 14 EC TYPE EXAMINATION CERTIFICATE PTB 99 ATEX 1098 15 Description of equipment Three phase motors...

Page 8: ...d Motors Intended use The motors are to be operated only according to the data specified on the rating plate According to the relevant marking on the rating plate the motors are fit for use in areas s...

Page 9: ...f 70 and register changes in temperature greater than 10 C day In order to prevent damage during storage any occurring oscillations must amount to Veff 0 2 mm s For motors with regreasing systems repr...

Page 10: ...risk being damaged during transportation Site The completely closed motors are intended for operating sites in which they are exposed to soiling humidity and other open air conditions as per the rele...

Page 11: ...anti friction bearings Table 3 Minimum load on the shaft collar for motors with reinforced bearing Shaft height Minimum load Shaft height Minimum load Shaft height Minimum load 112 1100N 200 3400N 31...

Page 12: ...on the shaft end plate and or on the rating plate H half key F full key N no key The design of the coupling or pulley must match the motor s balance Please note If balancing with half key H work on th...

Page 13: ...N 60079 14 and EN 50281 1 2 Afterwards suitable overload protection is to be provided either with a motor circuit breaker or similar protective devices These may include also PTC thermistors with trip...

Page 14: ...ed Anti corrosion protection can be achieved with non hardening sealing materials or sealing grease in particular on the processed sealing surfaces of the covers of terminal boxes having the following...

Page 15: ...f is used for the insertion of lines in movable motors Please note Cable lead ins and sealing plugs that fail to meet these requirements are prohibited The cable and line diameters used must comply wi...

Page 16: ...pplied wiring diagram Figure 8 Line connection Connection without cable lug Clamp Connection with cable lug Single wire conductor without cable lug When connecting a single wire conductor without cabl...

Page 17: ...Thread size Torque Nm Permissible continuous current A Brass Copper M4 1 2 16 M5 2 25 M6 3 63 M8 6 100 M10 10 160 200 M12 15 5 250 315 M16 30 315 400 M20 52 400 630 Depending on the model additional t...

Page 18: ...be protected by PTC temperature sensors rating data for this operating mode are specified either on the rating plate or on a separate plate If the rele vant plate is missing see the data provided in...

Page 19: ...atter must be disassem bled Unscrew any shock pulse sensors or regreasing devices Loosen the fastening screws on the hood and remove the hood from the motor Connect the brake of tachometer as per the...

Page 20: ...circuit Pole changing Low rpm High rpm Dahlander connection Low rpm High rpm Dahlander connection ow rpm High rpm L 1TP1 1TP2 Pre alarm PTC U 2 5V not allowed Use tripping device with PTB number or m...

Page 21: ...rapid engagement of the brake DC voltage side tripping bridge 3 4 can be re placed by a contact The contact must be tripped simultaneously with the brake power supply circuit In order to provide for...

Page 22: ...e of non S1 duty cycle motors proven combinations of TS and tripping device must be used as protection against overheating The supplying of power to the motors via the frequency converter is permissib...

Page 23: ...the anti friction bearings Make sure that the operating current matches the specified current values on the rating plate The protective equipment required as per EN 60079 14 is to be set according to...

Page 24: ...2500 h 50 C 2500 h 1000 h Please note In motors with enhanced performance motor type X in heavy drive conditions like belt and gear drive with additional bearing loads and in vertical designs the lubr...

Page 25: ...pressure resistant encapsulation degree of protection marking EEx d IIC B All the screws are to be tightened to the envisaged torque and just as many screws as necessary for the envisaged fastening b...

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