background image

Tuning Guide

Tuning Guide

There are three basic areas of adjustment on a gasoline 2 stroke engine:

1.  Carburetor
2.  Spark Plug
3.  Gasoline to Oil Ratio

Carburetor Tuning 

While the engine is running at idle speed you can adjust the Low Speed Needle to set a steady low 
RPM idle. When the engine speed is at its maximum RPM the High Speed Needle is used to adjust 
the optimum top speed performance. The goal is to try to tune the engine until there is smooth transi-
tion from low to high speed and back to idle with out any interruptions. 
To set the High Speed Needle while the engine is running there are two steps.
 

1. 

Once the engine is warmed up set the engine to full open throttle and adjust  

 

 

 

the High Speed Needle until the engine sound is clear and smooth. Now place the  

 

 

needle setting to 1/8th to 1/4th turn rich (Counter Clockwise, CCW). Do this within 30  

 

 

seconds and allow the engine to return to idle. Monitor the engine temperature during  

 

 

this step.

 

2. 

Step 1 above is done without a load on the engine to get an initial setting. Now run the  

 

 

engine in the model and set the throttle to full open. The engine should run smooth and  

 

 

with full power. If not, readjust the High Speed Needle until you hear a smooth crisp  

 

 

exhaust note. This will be the maximum performance setting for that particular day and  

 

 

will require fine tuning depending on climate and location from day to day.

NOTE: Always pay close attention to the engine temperature when tuning on the bench and in normal use.

 

Maximum Operating Temperature - 250F
Optimal Engine Head Temperature Range - 210-230F max
Maximum Engine Head Water Temperature - 212F

Pro Tuner Tip

Use a small aquarium water pump, extra silicone tubing and a bucket 
of cold tap water to keep the engine and exhaust pipe cool while 
testing and breaking in a new engine. 

The Idle Screw will set the mechanical travel of the carburetor butterfly valve which controls engine 
speed and response. Setting the Idle Screw and the Low Speed Needle together will control the low 
speed idle range of the engine. In a boat application when a clutch is not installed on the engine a 
higher Idle Screw setting is required and it is common for this to be adjusted to the maximum setting. 
Use the Low Speed Needle to make idle speed adjustments in this case.

Factory Needle Settings

High Speed Needle - 1 5/8 turns from closed   

Low Speed Needle - 1 turn from closed

CCW (Counter Clockwise) = Richer mixture 

 

CW (Clockwise) = Leaner mixture

 

 

 

 

 

(Does not apply to the Idle Screw)

- 4 -

Summary of Contents for VEN-1827

Page 1: ...Marine Engine but you have also joined the Venom Team and it s world class product line and customer service Please fully read and understand this instruction manual BEFORE operating this product Not...

Page 2: ...ot use gasoline with any alcohol or ethanol added Use a high performance 2 Stroke Premix Engine Oil Mix Ratio 20 25 parts Oil to 1 part Gas 20 25 1 for break in period 30 1 standard mixture The carbur...

Page 3: ...ngine in place 7 Repeat as necessary until the engine either starts or shows signs of starting 8 You may adjust the low speed needle either open or close to help the engine start but only in small inc...

Page 4: ...full power If not readjust the High Speed Needle until you hear a smooth crisp exhaust note This will be the maximum performance setting for that particular day and will require fine tuning depending...

Page 5: ...spark plugs and try to determine the cause of the fouling Its ok to clean a spark plug if a replacement is not available but for optimum performance the fouled plug should be replaced The color of th...

Page 6: ...ce of an optimal propeller Some experimentation will be required to obtain the best performance possible Propeller Diameter range 65 75mm Pitch Ratio range 1 4 1 9mm Pro Tuner Tip Experiment with mult...

Page 7: ...g Replace Cylinder Piston Set 2 Gas Leakage from Cylinder Crank Case Gasket Apply Liquid Gasket Reassemble 1 Choked Breather Air Hole Clean Breather 2 Clogged Carburetor Clean Carburetor 3 Fuel Lines...

Page 8: ...stomer Service at 800 705 0620 or customerservice venom group com Copyright 2008 by Venom WARNING This product is not a toy It is not recommended for children under 14 years Minors should be accompani...

Page 9: ...31 Cylinder Gasket KWA VEN 1832 26cc Piston KWA VEN 1833 Piston Ring VEN 1834 Piston Pin VEN 1835 Snap Ring VEN 1836 Positioning Washer VEN 1837 Need Bearing VEN 1838 Intake Gasket VEN 1839 Bolt M5 25...

Page 10: ...Notes Notes...

Page 11: ...vice 800 705 0620 customerservice venom group com www venom group com Venom Group International United States of America 600 West Buckles Road Hayden ID 83835 Australia P O Box 7325 Alexandria NSW 201...

Reviews: