Ventrac ED202, Operator'S Manual And Parts List

Page 1: ...Operator s Manual Parts Drawings Edger Model ED202 Revised 10 26 18 09 10142 Rev 02 Original Operator s Manual ...

Page 2: ..._________________ Dealer ____________________________________________________________________________ Dealer Address _____________________________________________________________________ _____________________________________________________________________ Dealer Phone Number _______________________________________________________________ Dealer Fax Number _________________________________________...

Page 3: ...figurations 14 Normal Edging Setup Disc Concave Facing Toward Frame 14 Bed Shaping Setup Disc Concave Facing Away From Frame 14 Disc Position Setup 15 Disc Edger Extension 15 Setup For Left Side Operation 16 GENERAL OPERATION PAGE 17 Daily Inspection 17 Attaching 17 Detaching 17 Operating Procedure 17 Edger Disc Angle Adjustment 18 Edger Cutting Depth Adjustment 18 Discharge Direction Adjustment F...

Page 4: ...ARTS PAGE 24 Main Frame 24 Gauge Wheel 26 Disc Mount Frame 28 Optional Blower Frame Inlet Screens 30 Optional Blower Housing 32 Optional Blower Drive Frame Shields 34 Optional Blower Drive Shaft 36 Optional Blower Fan D Hex Spline Pulley Spindle Shaft 38 WARRANTY PAGE 40 ...

Page 5: ...s for convenient reference of the appropriate section You must read and understand the operator s manual for each piece of Ventrac equipment you own Read ing the operator s manual will help you become familiar with each specific piece of equipment Under standing the operator s manual will help you as well as others avoid personal injury and or damage to the equipment Keep this manual with the mach...

Page 6: ...ughout this manual Right Hand and Left Hand is determined as if sitting on the power unit seat facing forward SIGNAL WORD DEFINITIONS Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is limited to the most extreme cases Ind...

Page 7: ...ctional labels If any decals are faded illegible or missing contact your dealer promptly for replacements When new components are installed be sure that current safety decals are affixed to the replacement components Decal Description Part Number Quantity A Danger Keep Hands Feet Clear 00 0123 2 B Warning Read Owner s Manual 00 0217 1 C Warning Moving Part Hazard optional blower 00 0101 1 A A B C ...

Page 8: ...parts Be sure guards and shields are in proper working condition and are secured in place Make all necessary adjustments before operating machine Some pictures in this manual may show shields or covers opened or removed in order to clearly illustrate any instructions Under no circumstance should the machine be operated without these devices in place Alterations or modifications to this machine can...

Page 9: ...in a building without adequate ventilation Do not touch the engine or the muffler while the engine is running or immediately after stopping the engine These areas may be hot enough to cause a burn Do not change the engine governor settings or over speed the engine Operating engine at excessive speed may increase the hazard of personal injury To reduce the hazard of fire keep the battery compartmen...

Page 10: ...und to improve stability While operating on slopes drive in an up and down direction when possible If turning is necessary while driving across slopes reduce speed and turn slowly in the downhill direction Assure a sufficient supply of fuel for continuous operation A minimum of one half tank of fuel is recommended Roadway Safety Operate with safety lights when operating on or near roadways Obey al...

Page 11: ...nents while the engine is running or imme diately after stopping the engine These areas may be hot enough to cause a burn Allow the engine to cool before storing and do not store near an open flame Do not change the engine governor settings or over speed the engine Operating engine at excessive speed may increase the hazard of personal injury Springs may contain stored energy Use caution when dise...

Page 12: ... tubes are in good condition Repair any leaks and replace any damaged or deteriorated hoses or tubes before starting the machine Hydraulic leaks can occur under high pressure Hydraulic leaks require special care and attention Use a piece of cardboard and a magnifying glass to locate sus pected hydraulic leaks Keep body and hands away from pinhole leaks or nozzles that eject high pressure hydraulic...

Page 13: ...azards and personnel Keep hands and feet away from the edger blade and the edging area Do not make sharp turns with the edging disc in the ground If the edger is equipped with optional blower disengage the PTO whenever you are not edging The disc edge may be sharp Wear gloves when handling the disc ...

Page 14: ...with the concave facing away from the edger frame This setup is used for maintaining the edges around flower and mulch beds It is recommended when setting up the edger for bed shaping that the disc assembly is rotated so the disc is on the back side of the main frame receiver tube To set up edger for bed shaping 1 Remove the 5 8 bolt Ref 5 and the1 7 8 washer Ref 4 from the end of the shaft 2 Remo...

Page 15: ... receiver tube reinsert the disc frame tube into the main frame receiver tube and secure with the ball pin 4 C Remove the disc adjust lock clamp C from the top of the bearing mount frame and reinstall the clamp and washers from the bottom and up through the bearing mount frame and disc frame clamp tubes Secure with the 1 2 flat washers and flange nuts 5 Reinstall the disc guard onto the bearing mo...

Page 16: ... into the right side of the frame receiver tube and secure with the ball pin 3 Insert the disc frame assembly into the left side of the frame receiver tube and secure with the ball pin NOTE the disc position will be opposite from its previous position on the right side of the edger i e if the disc was positioned in front of the frame receiver tube while mounted on the right side of the edger it wi...

Page 17: ...he blower option disengage the power unit s PTO belt tension lever and remove the attachment belt from the PTO drive pulley of the power unit 5 Lower the two stands to the ground and secure with the safety snap pins 6 Disengage the front hitch locking lever 7 Restart power unit and slowly back away from the edger A side to side movement of the steer ing wheel may aid in disengagement Operating Pro...

Page 18: ... nuts A on A top of the bearing mount frame 2 Rotate the edger disc to the desired angle The decal on the bearing mount frame is useful for setting a desired angle or for measuring small incremental adjustments to the disc angle 3 Retighten the 1 2 nuts to lock the disc angle Edger Cutting Depth Adjustment 1 Park the power unit and edger on a level sur face preferably concrete or asphalt 2 Lower t...

Page 19: ... of the edger depending on which side the edger disc is mounted 1 Push the rotation index arm A toward the frame until the bolt disengages from the blower housing 2 A Rotate the blower housing until the discharge is pointed in the desired direction 3 Release the rotation index arm making sure that the bolt engages in the nearest hole in the blower housing to lock in place ...

Page 20: ...r blower can prevent sudden belt failure by finding problems before they cause a belt to break Typical wear on a drive belt may result in the conditions shown in the diagram If any of these conditions occur the drive belt will require replacement Attachment Drive Belt Replacement 1 Detach the edger from the A power unit 2 Remove the drive pulley shield A 3 Remove the old drive belt and install the...

Page 21: ...n onto the drive shaft pulley 9 Reinstall the washer and 3 8 lock nut onto the belt tensioner bolt and tighten to apply belt tension 10 Reinstall the top and bottom fan inlet screens and the front drive shaft cover Storage Preparing the Edger for Storage 1 Clean the edger to remove grass dirt and debris 2 Inspect for loose or missing hardware damaged components or signs of wear Repair or replace a...

Page 22: ...se Missing or Worn Components Inspect Safety Decals Grease Lubrication See Lubrication Section Check Tire Pressure Maintenance Checklist Maintenance Checklist o f L o c a t i o n s o f P u m p s A t 2 5 H o u r s A t 5 0 H o u r s A t 7 5 H o u r s A t 1 0 0 H o u r s A t 1 2 5 H o u r s A t 1 5 0 H o u r s A t 1 7 5 H o u r s A t 2 0 0 H o u r s A t 2 2 5 H o u r s A t 2 5 0 H o u r s A t 2 7 5 H...

Page 23: ...4 66 inches 137 168 cm Weight 200 pounds 90 kg Weight with Blower Option 230 pounds 104 kg Disc Diameter 20 inches 51 cm Maximum Cutting Depth 6 inches 15 cm Features Reversible cutting disc for both edging or bed shaping Right or left side edging capability 3 position extendable disc arm Weight bar Optional debris blower ...

Page 24: ...Illustrated Parts 24 Use only original Ventrac replacement parts ILLUSTRATED DRAWING Main Frame PARTS 12 13 11 10 2 14 14 7 7 6 3 15 1 8 9 5 5 5 5 4 4 4 4 ...

Page 25: ... 1 4 20 X 5 8 4 5 99 SF04 NUT SRF 1 4 20 USS 4 6 50 0170 TUBE RD 385 X 5 8 X 6 1 4L 1 7 50 0060 ROLLER 5 X 2 75 X 5 8 BORE 2 8 90 0656 BOLT HEX 3 8 16 UNC X 7 1 9 99 A06 LOCKNUT STOVER 3 8 16 USS 1 10 00 0217 DECAL WARNING READ OWNERS MAN 1 11 00 0189 DECAL VENTRAC ORBITAL 1 12 00 0100 DECAL MADE IN USA 1 13 N A PLATE VENTRAC SERIAL NUMBER 1 14 04 0032 RIVET POP 1 8 X 1 2 2 15 62 1027 STAND JACK E...

Page 26: ...Parts 26 Use only original Ventrac replacement parts 3 1 11 13 26 14 17 7 6 27 9 9 5 25 4 16 16 18 18 20 23 19 19 2 2 15 21 22 22 24 12 10 8 8 53 0155 42 40 40 41 41 53 0148 40 40 41 41 42 ILLUSTRATED DRAWING Gauge Wheel ...

Page 27: ...UT STOVER 3 4 16 SAE 1 13 29 GF0001 GREASE FTG 1 4 SAE ST 1 14 50 0050 TUBE SWIVEL AXLE 1 15 95 12 WASHER FLAT 3 4 SAE 1 16 64 1072 BOLT WHEEL ADJUST ANCHOR 2 17 50 0171 TUBE RD 527 X 5 8 X 2 13 32L 1 18 85 SC11 SET COLLAR 11 16 2 19 95 06 WASHER FLAT 3 8 SAE 2 20 90 0660 BOLT 3 8 16 USS X 7 1 2 1 21 99 A06C LOCKNUT CENTER 3 8 16 1 22 99 A08 LOCKNUT STOVER 1 2 13 USS 2 23 90 1016 BOLT 5 8 11 UNC X...

Page 28: ...rts 28 Use only original Ventrac replacement parts 19 19 21 17 22 7 7 1 4 2 3 12 9 5 6 20 11 8 10 18 18 18 18 14 15 15 15 15 15 15 15 15 15 15 15 15 15 15 13 16 16 16 16 16 16 16 16 21 ILLUSTRATED DRAWING Disc Mount Frame ...

Page 29: ...2 8 80 0342 SHAFT DISC MOUNT 1 9 64 1069 PIPE SCH 40 1 1 4 X 2 7 8 1 10 83 H602120 SPROCKET 60 21T 1 1 4 BORE 1 11 79 0066 DISC 20 1 1 4 SQ HOLE 1 12 64 1067 WASHER 3 8 X 1 375 X 5 1 13 99 B0081 WASHER 3 8 X 656 X 1 875 1 14 90 1012 BOLT HEX 5 8 11 UNC X 1 1 2 1 15 95 08 WASHER FLAT 1 2 SAE 14 16 99 SF08 NUT SRF 1 2 13 USS 8 17 02 HP0416 HAIRPIN 1 8 X 2 1 18 90 0814 BOLT 1 2 13 USS X 1 3 4 4 19 00...

Page 30: ...RTS Illustrated Parts 30 Use only original Ventrac replacement parts 7 7 8 4 5 5 5 5 3 3 3 3 9 9 9 9 9 9 9 9 2 2 1 1 10 10 10 10 10 10 10 10 6 6 6 6 ILLUSTRATED DRAWING Optional Blower Frame Inlet Screens ...

Page 31: ... 2 2 99 SF04 NUT SRF 1 4 20 USS 2 3 95 06 WASHER FLAT 3 8 SAE 4 4 62 0974 FRAME AIR INLET 1 5 90 0606 BOLT HEX 3 8 16 UNC X 3 4 4 6 99 SF06 NUT SRF 3 8 16 USS 4 7 60 0863 SCREEN FAN INLET 2 8 60 0864 SHIELD RIGHT SIDE INTAKE 1 9 99 E0046 NUT U 1 4 20 EXTRUDED 8 10 99 SF0406 1 BOLT SMF 1 4 20 X 3 4 8 Optional Blower Frame Inlet Screens ...

Page 32: ...arts 32 Use only original Ventrac replacement parts 18 10 10 10 10 15 20 22 24 11 11 19 12 13 8 8 8 8 8 6 6 21 16 16 23 4 4 4 4 4 17 3 5 14 2 2 2 2 1 1 1 1 9 9 9 9 9 9 9 9 9 7 7 ILLUSTRATED DRAWING Optional Blower Housing ...

Page 33: ... 5 9 99 SF05 NUT SRF 5 16 18 USS 9 10 05 0069 WASHER NYLON 4 11 64 1073 GUARD FAN OUTLET 2 12 64 1075 BRACKET FRONT BLOWER MT 1 13 64 1199 BRACKET AIR DEFLECTOR 1 14 99 B0080 WASHER 17 32 X 2 1 16 10GA 1 15 05 0098 WASHER 1 2ID X 2 1 4OD 1 8THK 1 16 94 07 WASHER FLAT 7 16 USS 2 17 96 08 WASHER LOCK 1 2 1 18 00 0189 DECAL VENTRAC ORBITAL 1 19 64 1074 ARM ROTATION INDEX 1 20 06 0051 CAP 3 16 X 15 16...

Page 34: ...PARTS Illustrated Parts 34 Use only original Ventrac replacement parts 8 11 9 10 12 4 4 4 4 3 3 3 3 6 6 2 2 1 1 7 5 5 5 5 ILLUSTRATED DRAWING Optional Blower Drive Frame Shields ...

Page 35: ...R FLAT 3 8 SAE 4 4 90 0606 BOLT HEX 3 8 16 UNC X 3 4 4 5 99 SF06 NUT SRF 3 8 16 USS 4 6 99 E0046 NUT U 1 4 20 EXTRUDED 2 7 99 SF0406 1 BOLT SMF 1 4 20 X 3 4 1 8 00 0101 DECAL HAZARD MOVING PART 1 9 60 0862 SHIELD FRONT J SHAFT HOUSING 1 10 60 0865 SHIELD DRIVE PULLEY 1 11 47 0167 KNOB 1 4 20 X 1 1 4 DIA BLACK 1 12 62 0976 FRAME J SHAFT HOUSING 1 Optional Blower Drive Frame Shields ...

Page 36: ...RTS Illustrated Parts 36 Use only original Ventrac replacement parts 17 17 7 7 18 19 10 16 20 14 15 12 12 11 11 13 13 13 13 9 4 4 4 4 6 3 2 2 8 1 1 5 5 5 5 ILLUSTRATED DRAWING Optional Blower Drive Shaft ...

Page 37: ... 6 1 7 55 FB16016 1 BEARING FLANGE BLOCK 1 2 8 99 K0113 BOLT HANGER 3 8 16 X 5 1 9 90 0408 BOLT HEX 1 4 20 UNC X 1 1 10 80 0343 SHAFT TGP A X 9 1 2L 1 11 85 K0410 KEY 1 4 X 1 1 4 2 12 83 H16S BUSHING 1 SPLIT 1 4 KEY 2 13 90 0406 BOLT 1 4 20 USS X 3 4 4 14 83 BK55H PULLEY 5 5 H BUSHING 1 15 83 BK60H PULLEY 6 H BUSHING 1 16 81 AX037 BELT AX37 1 17 29 GF0001 GREASE FTG 1 4 SAE ST 2 18 62 0976 FRAME J...

Page 38: ...PARTS Illustrated Parts 38 Use only original Ventrac replacement parts 12 8 11 4 5 5 5 5 10 1 13 2 2 2 2 9 6 7 3 3 3 3 ILLUSTRATED DRAWING Optional Blower Fan D Hex Spline Pulley Spindle Shaft ...

Page 39: ...214 SPINDLE ASM RH D HEX SHAFT 1 5 90 0610 BOLT 3 8 16 USS X 1 1 4 4 6 99 B0015 WASHER MACH 1 10 GA 1 7 99 B0017 WASHER MACH 1 18GA 1 8 83 0033 PULLEY 5 2 D HEX HUB ON TOP 1 9 95 10 WASHER FLAT 5 8 SAE 1 10 90 1010 BOLT HEX 5 8 11 UNC X 1 1 4 1 11 85 B0081 BUSHING 641 ID X 1 5 OD X 5 THK 1 12 13 0201 FAN VANGUARD 290MM 1 13 94 10 WASHER FLAT 5 8 USS 1 Optional Blower Fan D Hex Spline Pulley Spindl...

Page 40: ... in lieu of all other warranties and no representations guarantees or warranties express or implied including but not limited to a warranty of merchantability or fitness for a particular purpose are made by V P I in connection with the manufacture or sale of its products The engine warranty is covered by its respective engine manufacturer Please refer to the engine manufacturer s warranty statemen...

Page 41: ...quipment during the period of any warranty repair or replacement work v any telephone or telegram charges vi loss or damage to person or property other than that covered by the terms of this warranty vii any claims for lost revenue lost profit or additional cost or expense incurred as a result of a claim of breach of warranty or viii attorney s fees The remedies of buyer set forth herein are exclu...