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UNIT CONTROL

Control unit of VUT R 400-2000 WH EC

pGD1 control panel connector

Controller

Electromagnetic relay

Transformer

230 VAC / 24 VAC 

Safety bolt-down terminal

Ground terminal

Terminal block

AUTOMATIC CONTROL SYSTEM DESIGN AND OPERATION

The automatic control system comprises a Carel controller (PCO5 compakt), an outdoor air temperature sensor, a supply air temperature 

sensor, a sensor for the air temperature in the exhaust duct, a room temperature sensor, relays, a return heat medium temperature sensor, 

circuit breakers, a supply transformer and a water heater overheat protection thermostat.

The unit is controlled via th-Tune or PGD1 control panel.

The automatic control system enables safe automatic operation of the unit in the Auto or Ventilation mode. The Ventilation mode can be 

enabled only from the pGD1 control panel.

In the Auto mode the unit maintains the indoor temperature at the pre-set level by sending a signal to the actuators of the water heater 

damper and the rotary heat exchanger. While in the Ventilation mode the unit adjusts the supply and exhaust fan speed. The Ventilation mode 

is appropriate for energy saving if the difference between the outdoor and indoor temperatures is insignificant.

The supply and exhaust fan speed is set for each speed stage as a percentage from the maximum rotation speed.

The temperature is set up by changing the “Setpoint” parameter value.

The fans can be operated according to a daily schedule (up to 4 time ranges).

The Automatic Speed Drop mode is enabled when the air temperature is low. In this mode the fan speed is adjusted according to the supply 

air temperature. The speed is reduced at temperature dropping and is restored to the initial setting provided a sufficient temperature reserve.

The unit switches between Heating and Cooling modes according to the outdoor temperature (factory s18 °C).

The unit incorporates a number of protective measures against water heater freezing:

If the temperature drops below +14 °C (factory setting) in the Heating mode and +8 °C in the Cooling mode the unit turns off. 

If the outdoor air temperature drops below +10 °C the “Winter start” mode is activated. When activating the unit the water heater is warmed 

up first: the heat medium pump switches on, the heat medium regulating valve is opened to the maximum to warm up before starting the fans. 

When the return heat medium temperature r55 °C the air dampers are opened and the fans are switched on. 

In winter the controller maintains a return heat medium temperature of not less than +25 °C for preventing a water heater failure. 

To prevent a water heater freezing in the Heating mode the Water Heater Warm-Up mode is activated when the heat medium temperature 

drops below +10 °C. The automatic control system generates an alarm signal to warn of low heat medium temperature. The warning alarm is 

switched off automatically when the heat medium temperature e55 °C.

A freeze protection thermostat of a water heater is active in any mode. 

WARNING! Changing the thermostat settings will void the Warranty.

In case of a freezing danger the fans are turned off, the supply air damper is closed, the heat medium regulating valve is fully opened to 

provide 100 % air capacity of a heat medium and the circulating pump is switched on.

The unit is equipped with a built-in automatic control system and a control panel.

The automatic control system has the following functions:

1.  Turning the unit on/off

2.  Unit operation mode selection: Automatic mode, Ventilation 

mode (can be enabled only from the pGD1 control panel).

3.  Maintaining a pre-set room temperature by activating/

deactivating the rotary heat exchanger as well as setting 

a required water heater heating capacity and its smooth 

controlling.

4.  Automatic reduction of the supply and exhaust ventilation 

flow rate to obtain the user-defined heating temperature.

5.  Supply and exhaust fan control. 

6.  Unit operation according to a pre-programmed schedule.

7.  Controlling the electric actuators of the supply and exhaust 

air dampers.

8.  System shutdown on signal from fire fighting system.

9.  When connecting external electrical heating elements 

and/or CCU to the unit the activation signal controls their 

operation if cooling/heating is required.

10. Filter contamination control by the number of operating 

hours.

11. Water heater freeze protection in the winter period.

Summary of Contents for VUT R 1200 WH EC A17

Page 1: ...900 WH EC A17 VUT R 1200 WH EC A17 VUT R 1500 WH EC A17 VUT R 2000 WH EC A17 VUT R 400 WH EC A18 VUT R 700 WH EC A18 VUT R 900 WH EC A18 VUT R 1200 WH EC A18 VUT R 1500 WH EC A18 VUT R 2000 WH EC A18...

Page 2: ...g and set up 11 Connection to power mains 15 Unit control 16 Technical maintenance 26 Storage and transportation regulations 27 Manufacturer s warranty 28 Acceptance certificate 29 Seller information...

Page 3: ...ing of the VUT R WH EC heat recovery air handling unit hereinafter referred to as the unit UNIT MOUNTING AND OPERATION SAFETY PRECAUTIONS Disconnect the unit from power mains prior to any installation...

Page 4: ...the unit generates unusual sounds odour or emits smoke disconnect it from power supply and contact the Seller Do not open the unit during operation Do not direct the air flow produced by the unit towa...

Page 5: ...rse dust soot and oil particles or environments favourable for the formation of hazardous substances toxic substances dust pathogenic germs Relative humidity of transported air must not exceed 80 at a...

Page 6: ...DATA VUT R 400 WH EC VUT R 700 WH EC VUT R 900 WH EC VUT R 1200 WH EC VUT R 1500 WH EC VUT R 2000 WH EC Voltage V Hz 1 220 240 50 60 Maximum fan power W 2 items x 100 2 items x 105 2 items x 135 2 it...

Page 7: ...49 1210 1326 243 180 340 745 260 700 580 43 365 150 130 VUT R 900 WH EC 249 1210 1326 243 180 340 745 260 700 580 43 365 150 130 VUT R 1200 WH EC 314 1335 1450 373 220 438 745 880 460 43 438 200 166 V...

Page 8: ...line 4 from this point to the right until it crosses the water in out temperature curve e g 70 50 From here draw a vertical line 5 up to the scale representing the heating coil capacity 5 8 kW Water...

Page 9: ...e g 5 C then draw a horizontal line 2 from this point to the left until it crosses the water in out temperature curve e g 70 50 From this point draw a vertical line 3 to the supply air temperature axi...

Page 10: ...inimizes thermal energy losses and space heating expenses in cold seasons The unit is a framework construction that includes a frame made of rigidly fixed sandwich panels The three layer sandwich pane...

Page 11: ...the unit against penetration of foreign objects SAFETY PRECAUTIONS The unit must be mounted to a rigid and stable structure The unit must be suspended using anchor bolts Make sure that the base struc...

Page 12: ...flow connected see the figure below To connect the water heater on direct flow basis relocate the return heat medium temperature sensor to the downstream side of the water heater All the stated calcul...

Page 13: ...l panel 3 Complete the electrical connections according to the external wiring diagram Page 15 4 Secure the rear part of the control panel in the mounting box using the screws supplied 5 Reattach the...

Page 14: ...a wall route the phone cable to the selected location 1 Secure the rear part of the casing in the standard box by means of the round head screws supplied 2 Connect the phone cable to the front part of...

Page 15: ...cable cross section is given for reference only The actual conductor cross section selection must be based on its type the maximum permissible heating insulation length and installation method Use cop...

Page 16: ...nit turns off If the outdoor air temperature drops below 10 C the Winter start mode is activated When activating the unit the water heater is warmed up first the heat medium pump switches on the heat...

Page 17: ...ges The pictograms show the current time of a day status i e Day Nigh and the presence or absence of inhabitants in the serviced spaces Press ESC to exit and return to the standard display mode ESC ex...

Page 18: ...which might show on the display screen and simultaneously press the Up Down and Enter buttons and hold them for 3 5 seconds After this time the message Display address setting 32 appears on the displa...

Page 19: ...meter edits and exiting the submenu Parameters Access to the additional parameters menu THE SERVICE SETTINGS ARE PROGRAMMED AT THE FACTORY THESE SETTINGS MAY BE CHANGED ONLY BY QUALIFIED SPECIALISTS U...

Page 20: ...is provided by the temperature sensor built into the supply duct upstream of the heat exchanger UNIT OPERATION MODE SELECTION The unit has 4 operation modes To select the desired mode set the cursor a...

Page 21: ...ARAMETERS To enter the user parameter menu press the button Use the and buttons to select the desired menu item and press the button to enter 1 System information To view the system information enter...

Page 22: ...e using the and buttons Schedule setup This mode can be enabled only from the pGD1 control panel When using th Tune the schedule is set up according to the th Tune control panel description 1 Day sele...

Page 23: ...is done by setting exception periods Exception period setting To select a parameter press the button Then use the and buttons to set the desired parameter value Setting up special days Page 3 4 While...

Page 24: ...program up to three entries Set the fan speed and temperature for each setpoint UNIT PARAMETER SETUP To set up the unit parameters enter the user parameters menu and select Parameters The Parameters m...

Page 25: ...room temperature Page 4 04 Hour meter operation On elapsing of the filter replacement interval 3 000 hours by default the system will generate a filter replacement alert To reset the filter replacemen...

Page 26: ...vice panels in place 3 Remove the side panels 4 Pull the filters to remove 5 Replace the filters in the reverse order 1 2 3 SEQUENCE OF FILTER REMOVAL 2 Heat exchanger maintenance once per year Some d...

Page 27: ...e the extract filter Unit in Cooling mode Check the unit operation settings Noise vibration The impeller s is soiled Clean the impeller s The fan or casing screw connection is loose Tighten the screw...

Page 28: ...dismounted by the user Mismatch of the unit model and the brand name with the information stated on the unit packing and in the user s manual User s failure to ensure timely technical maintenance of t...

Page 29: ...omplete unit with the user s manual Customer s Signature VUT R___ WH EC A ____ heat recovery air handling unit has been connected to power mains pursuant to the requirements stated in the present user...

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