Venturo ET12K, Installation Manual

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Page 3: ...900530C OPERATION MAINTENANCE INSTRUCTIONS 22245 WIRE ROPE INSTALLATION 20872 ADJUSTABLE BOOM REST SECTION 300 MAINTENANCE SERVICE 21982 LUBRICATION MAINTENANCE CHART 19963 MINIMUM VOLTAGE TEST 23225...

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Page 5: ...products are not passenger lifts They are not designed or intended to be used to lift support or otherwise transport personnel 127 114 101 88 1 4 72 1 2 26 1 4 3 16 X 50 WIRE ROPE STANDARD LOAD BLOCK...

Page 6: ...DLING DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM THE GROSS CAPACITY LOAD BLOCK USAGE 1 PART LINE FOR LOADS LESS THAN 1000 LBS 2 PART LINE FOR LOADS OF 1000 LBS AND GREATER WEIGHT OF LOAD B...

Page 7: ...2 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO CRANE BASE MOUNTING HOLE TEMPLATE 101 2 9 9 101 2 4x 13 16 SUGGESTED MOUNTING BOLTS NOT FURNISHED 4x 5 8 11 GRADE 8 TORQUE TO 200FT LBS 31 2 HOLE LOCATIO...

Page 8: ...OHIO 6 97 5 8 126 1 8 EXTENDED WITH 28 1 2 PULLOUT 94 7 8 3 1 2 31 1 8 TO 47 1 8 EXTENDED 2 1 8 TO 18 1 8 RETRACTED 15 1 2 CRANK ADJ 13 1 2 PIN ADJ NOTE CROSSTUBE IS 3 1 2 X 3 1 2 25 16 RANGE ADJUSTA...

Page 9: ...TTER SERVICE BODY STABILIZER EXTENDS AND RETRACTS IN INCREMENTS OF 11 16 TYPICAL INSTALLATION OF MANUAL STABILIZER ON VEHICLE WITH SERVICE BODY 6 3 8 DIA BOLT HOLES 6 5 16 DIA 13500 STABILIZER WARNING...

Page 10: ...SERVICE BODY 2 1 2 x 2 1 2 TUBING TYPICAL INSTALLATION OF 23961 MANUAL STABILIZER ON VEHICLE WITH SERVICE BODY EQUIPPED WITH ET HT25 SERIES CRANES 6 1 2 DIA BOLT HOLES 7 DIA 23961 STABILIZER 5 SCREW...

Page 11: ...OSITION RETRACTED 5 8 DIA LOCKING PIN WITH HAIRPIN COTTER 3 x 3 TUBING 2 1 2 x 2 1 2 TUBING 5 SCREW ADJUSTMENT 7 15 16 6 1 3 16 7 WARNING D THESE PRODUCTS ARE NOT FOR USE WITH PASSENGER LIFTS THEY ARE...

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Page 13: ...AZARD THIS MACHINE IS NOT INSULATED MAINTAIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUSES YOU MUST ALLOW FOR BOOM SWAY ROCK OR SAG AND ELECTRICAL LINE AND LOAD LINE SWAYING THIS LIFTING DEVIC...

Page 14: ...AD 3 ALWAYS RAISE BOOM SLIGHTLY BEFORE LIFTING LOAD WARNING SYSTEM INOPERATIVE WHEN CYLINDER IS COMPLETED BOTTOMED 4 ALARM CAN BE TESTED BY TYING DOWN BOOM WITH WINCH CABLE AND OPERATING BOOM UP OR BY...

Page 15: ...feet 0 0 75 4 over 0 75 50 6 over 50 345 10 over 345 750 16 over 750 1000 20 Over 1000 as established by the utility owner operator or registered professional engineer who is a qualified person with...

Page 16: ...AIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUS YOU MUST ALLOW FOR BOOM SWAY ROCK OR SAG AND ELECTRICAL LINE AND LOAD LINE SWAYING THIS LIFTING DEVICE DOES NOT PROVIDE PRO TECTION FROM CONTACT...

Page 17: ...T Near pendant socket PART NO 13397 DECAL OIL LEVEL FUNCTION To inform the operator of proper oil level to maintain QUANTITY 1 PLACEMENT Side of hydraulic power unit PART NO 14473 2 DECAL GREASE FUNCT...

Page 18: ...4 lbs RATED CAPACITY 2 000 lbs LOAD BLOCK SPECIFICATIONS WARNING ACTUAL CAPACITY OF THE CRANE MAY BE LOWER 27007 02a PART NO 23186 DECAL MANUAL OVERRIDE DECAL ET6 8 12K FUNCTION To show the manual ove...

Page 19: ...f housing MANUAL OVERRIDE BD RL 23186 MANUAL OVERRIDE 23185 BU RR S B L Y T I A P A C C G N I T F I L NOTE E L G N A M O O B FT 6 27424 7 5 6 0 45 30 15 0 1153 1025 20 00 1 9 3 5 1 3 6 3 1000 BOOM EXT...

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Page 21: ...ET6KMPB ET6KR ET6K ET8K ET10K ET12K ET8KX ET10KX ET12KX ET18K X ET25K X ET30KX ET36KX TOTAL LENGTH OF CABLE FT 0 20 21 25 26 30 31 40 41 50 51 60 61 70 71 80 4 4 2 2 1 0 0 00 2 2 1 0 00 NOT RECOMMENDE...

Page 22: ...ATTERY TRUCK FRAME TRUCK FRAME MASTER DISCONNECT SWITCH INCLUDED LOCATE FOR OPTIMUM OPERATOR ACCESS AS CLOSE TO THE CRANE AS PRACTICAL 2 GAUGE x 5 BLACK GROUNDING STRAP INCLUDED 2 GAUGE x 5 RED 12V BA...

Page 23: ...time during testing this ensures that if the truck does become unstable and tip it will not tip far 7 Rotate the crane to a position between 1 and 2 o clock the truck cab is facing 12 o clock 8 Besure...

Page 24: ...INCINNATI OHIO CONDITIONS CRANE STABILITY 0 30 60 90 60 90 120 120 150 STABILIZERS FULLY EXTENDED DOWN ON FIRM LEVEL GROUND of Rated Capacity for each of the 10 regions are provided above 30 150 N O L...

Page 25: ...1750 lbs for the ET12K X or if reduced winching speed for better control of smaller loads is required use the load block to rig the crane for two part line operation Refer to drawing 27423 21701 17450...

Page 26: ...s a built in safety feature the operator can perform only one major and one minor function at any one time Major functions include rotation winching up of a load and elevating extending and retracting...

Page 27: ...center of the crane should be positioned close enough to the job so that it can be operated at a reach that puts the load within the rated capacity of the crane 3 Set the vehicle parking brake and put...

Page 28: ...LY BETWEEN CHEEK PLATES OVER THE TOP SHEAVE AND THROUGH WIRE ROPE GUIDE STEP 3 INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH WRAP AROUND WEDGE AND BACK THROUGH POCKET OPENING AS SHOWN IN FIGURE 1...

Page 29: ...NG C200 ET6 8 12K X 12 26 13A DATE SECTION SUPERSEDES TITLE 20872 03 06 07 MANUFACTURING INC CINCINNATI OHIO 21440 ADJUSTABLE BOOM REST 10 9 9 10 MINIMUM HEIGHT 13 MAXIMUM HEIGHT 19 MOUNTING SURFACE T...

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Page 31: ...HIGH PRESSURE WATER JETS AS THEY CAN CAUSE DETACHMENT OF DECALS OR ENTRANCE OF WATER INTO ELECTRICAL OR SLEWING RING COMPONENTS Use Dextron ATF for Ambient Temperatures Between 22 F and 30 F Use ISO...

Page 32: ...AL PROBLEMS ENCOUNTERED ON 12 VOLT ELECTRICAL CRANES IS INSUFFICIENT VOLTAGE AT THE MOTOR WHEN DRAWING THE LARGE CURRENT THAT EXISTS AT FULL LOAD EXTEND BOOM CYLINDER AGAINST UP STOP RELIEF VALVE WILL...

Page 33: ...0 LONG GAC 7X19 LHRL IWRC SB 4200 LBS ET8 12K X WIRE ROPE 1 4 DIA 65 LONG GAC 7X19 IPS LHRL IWRC SB 7000 LBS WIRE ROPE HOOK RATING 1 TONNE 2205 LBS DIMENSIONS D C AA A D C B ET6K LOAD BLOCK HOOK RATIN...

Page 34: ...WN LEFT WINCH E ROTATION P O C W E R Y M E R G E N HORN S T O P 21991 RR MANUAL OVERRIDE BU 23188 BO ALWAYS BE SURE TO CHECK HYDRAULIC OIL LEVEL BEFORE PROCEEDING IT IS RECOMMENDED TO REMOVE ANY ITEM...

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Page 36: ...DATE SECTION SUPERSEDES TITLE 26003 09 17 15B VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO FOR REPLACEMENT PARTS LIST SEE 26036 FOR REPLACEMENT FASTENER LIST SEE 26004 1 5 4 7 8 10 9 14 16 3 17 6 12 1...

Page 37: ...ION DATE SUPERSEDES TITLE ET6K C400 09 29 15E 09 17 15D RPLCMNT PARTS LIST 26036 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO REPLACEMENT PARTS LIST ET6K FOR REPLACEMENT PARTS DRAWING SEE 26003 NOT SH...

Page 38: ...SECTION DATE SUPERSEDES TITLE ET6K C400 11 15 17A 01 20 15 REPLCMNT FASTENERS 26004 FASTENER LIST FOR ET6K FOR REPLACEMENT PARTS DRAWING SEE 26003 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO...

Page 39: ...4 20 13 1 HHCS02520075 5 HEX HEAD CAP SCREW 1 4 20 x 3 4 GR 5 12 4 HHCS02520175 HEX HEAD CAP SCREW 1 4 20 x 1 3 4 GR 5 11 2 LW SH 06 LOCK W ASHER 6 10 2 FW SH 06 FLAT W ASHER 6 9 2 HNUT 0632 HEX NUT 6...

Page 40: ...UNIT CONTACTOR 22739 RELAY WINCH UP BOOM UP DOWN BOOM IN OUT ROTATION INTERLOCK 19187 R TERMINAL BLOCK 4 TERMINALS 16011 VOLTAGE STABILIZER 15683 20A CIRCUIT BREAKER 21515 ELECTRICAL COMPONENT ASSEMB...

Page 41: ...REEL 19376 ANTI TWO BLOCK SWITCH N C HYD PWR UNIT 01025 4 12INX TO 12VDC BATTERY TERMINAL 13451 MASTER DISCONNECT SWITCH 21584 SWIVEL TERM ASSY 15653 60 13448 12 F M 22254 BLK050CO 22254 BLK050CO 222...

Page 42: ...404 FF6400 0606 6OFS 6MO 4 PLACES H2501 0606 6MJ 6MP 90 2 PLACES H6400 0610 6MJ 10MO 2 PLACES 25988 BU BD 25986 RETURN T 25987 PRESSURE P 25985 ROTATION LEFT 25984 ROTATION RIGHT 25984 ROTATION LEFT 2...

Page 43: ...N MOTOR MOMENT OVERLOAD PRESSURE SWITCH ELEVATION CYLINDER BD BU V4 RL RR S2 S2 S1 SV1 SV2 P T S M P A B C D T S1 CHEMATIC ERNERGIZE S2 OPEN FLOW P TO A B TO T ENERGIZE S1 OPEN FLOW P TO B A TO T ENER...

Page 44: ...EAD IS VISIBLE ABOVE THE NUT ENSURE THAT SPRING IS NOT FULLY COMPRESSED TORQUE TO 30 FT LBS THEN TIGHTEN SET SCREW 10 11 4 2 3 2 12 1 3 4 5 6 7 8 9 3 1 2 4 ITEMS ARE ONLY AVAILABLE IN A 21585 SERVICE...

Page 45: ...SSY THROUGH PENDANT HEAD AND PLUG HOUSING NOTE 2 STOW OR CUT BACK UNUSED WIRES 8 7 6 5 4 3 2 1 ITEM 1 1 1 1 1 2 1 QTY 22156 22155 22135 22472 22471 22152 22081 PART NO SWITCH E STOP SWITCH PUSHBUTTON...

Page 46: ...CT310KX ET6K 01 26 15D DATE SECTION SUPERSEDES TITLE 20837 12 27 13C 20788 MOTOR REPLACEMENT KIT INCLUDES END PIECE 20499 CONTACTOR 21214 CABLE WEDGE 20586 WINCH REPLACEMENT PARTS VENCO VENTURO INDUS...

Page 47: ...ON DATE SUPERSEDES TITLE ET6K C400 01 26 15 RPLCMNT PARTS DWG 26009 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 20456 REPLACEMENT PARTS DWG LIST 21025 BREATHER CAP 16940 MOTOR 416705 COVER 24936 RESE...

Page 48: ...0 SLEWING SYSTEM REPLACEMENT PARTS CT310KX ET6K 01 26 15A DATE SECTION SUPERSEDES TITLE 27041 01 22 14 20926 MOTOR ONLY 27243 SLEWING SYSTEM REPLACEMENT PARTS VENCO VENTURO INDUSTRIES LLC CINCINNATI O...

Page 49: ...2 3 4 5 6 7 1 1 DESCRIPTION 8 STABILIZER SECURITY PIN TUBE STABILIZER ASSEMBLY 2 2 8 HEX HEAD CAP SCREW 5 16 18 X 3 4 LONG PART NO 24981 18501 HHCS03118075 8 HNUT 03118 HEX NUT 5 16 18 8 LWSH 031 LOCK...

Page 50: ...ION PRIOR TO USE DAILY 2 DO NOT USE THIS EQUIPMENT EXCEPT ON SOLID LEVEL SURFACE WITH CRANE MOUNTED ON FACTORY RECOMMENDED TRUCK 3 BEFORE OPERATING THE CRANE REFER TO MAXIMUM LOAD CAPACITY CHART ON CR...

Page 51: ...D 15394 1 APPLICATION INSTRUCTIONS 15398 1 DECAL UNPLUG PENDANT 15401 1 DECAL UNLAWFUL TO OPERATE 15513 1 DECAL MASTER DISCONNECT 22317 1 DECAL SHEET VENTURO COMPLEMENTARY 20927 1 DECAL CRANE STABILIT...

Page 52: ...t for prompt correction or other adjustment with respect to any product which proves to be defective after our inspection and within the warranty period Before any repairs are attempted or before retu...