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MF12 3.12 

3.0

 

O

PERATION

 

 

The instructions for operating the temperature controller are given in a separate manual.   

 

If the furnace is fitted with a time switch, see also the supplementary manual MS03. 

 

If cascade control is fitted, see the supplementary manual MS07. 

3.1

 

3-zone Control Methods 

The models in this manual are typically designed to achieve an extended uniform temperature zone 
by the use of three control zones. The control zones are typically linked so that they are all follow 
the central controller in a master-slave approach; there are two ways of doing this. Alternatively 
independent control zones may be ordered. There are thus three control methods (A, B & C). 

A.

 

Back-to-Back Thermocouples 

This is the most commonly supplied option. 

 

The central zone of the work tube is controlled directly by the central temperature controller. Each 
end zone thermocouple is wired in opposition to a central reference thermocouple, and the small 
voltage resulting when the zones are at different temperatures is used by the end zone controller. 
The circuit diagram in section 7.1 shown the thermocouple arrangement. 

 

Set the "setpoint" of the end zone controllers to zero. Alternatively, a small temperature difference 
(offset) can be created by setting a non-zero value, but the sum of the main controller set-point and 
the slave controller offset 

MUST NOT 

exceed the furnace maximum temperature. The "measured 

temperature" display shows the actual offset.  

 

To alter the setpoint (with the display at “home”), press Down 

 or Up 

 once to display the 

setpoint; press again or hold down to adjust it. The display returns to the measured temperature 
offset when no key is pressed for 0.5 seconds. 

 

Sometimes a furnace using this type of control does not cool down: the end controllers try to 
remain at the central temperature. Should this occur, contact Carbolite’s technical department.  

 

2132 Slave Controller Navigation Diagram 

 

 

 

 

 

 

B.

 

Retransmission of Setpoint using Broadcast comms 

  When this is ordered there are three independent thermocouples connected to the three 
controllers. The controllers are linked together, the central controller communicating the desired 
setpoint to the end controllers. 

Additional communication modules are fitted in the controllers, rather than an additional 
thermocouple as in A. The communication between the controllers of the Eurotherm 3000 series is 
known as Broadcast comms.  

It is possible to switch off the linked control and allow the controllers to work independently.  In 
level 2 of the end zone controllers (see controller operating instruction), scroll to 

L-r.  

Where the 

end zone controller is a 3216 use the 

 up 

 down and select 

NO

.  Where the end zone controller 

is a 3508 use the 

 up 

 down to select SP1, (SP1 = Local, and SP2 = Remote).   There is no 

need to alter the centre controller. 

It is possible to use local trim in the end zone controllers to enter a positive or negative adjustment 
from the centre zone temperature.  Once entered this trim will always be added or subtracted from 

Home 

List 

Access 

List 

°C/F/k 

ACCS 

°C/F/k 

codE 

0.0 

 

 

Zone temperature 
difference; use 

/

 

to access offset 

“setpoint” 

home list

 

for factory access to lists 
and parameters not 
available to the operator

 

 

 

OP.Hi

 

Output 

List

 

oP

 

 

  

power limit 
setting, if 
present 

Summary of Contents for Carbolite TZF Series

Page 1: ...supply Manuals are supplied separately for the furnace controllers and overtemperature controller when fitted Please read the controller manuals before operating the furnace CONTENTS Section page 1 0 Introduction 2 2 0 Installation 3 3 0 Operation 5 4 0 Error Reference source not found Error Bookmark not defined 5 0 Repairs Replacements 9 6 0 Fault Analysis 12 7 0 Circuit Details 13 8 0 Fuses Powe...

Page 2: ...te that power is being supplied to the elements DANGER of electrical shock read any warning printed by this symbol DANGER hot surface Read any warning printed by this symbol WARNING all surfaces of a furnace may be hot DANGER read any warning printed by this symbol Heat Switch the switch disconnects power to the heating elements unless this switch is off there is a danger of electric shock when in...

Page 3: ...small clip or plate at one end to prevent a wound tube element or a work tube from slipping downwards Mount the furnace so that this clip is at the bottom In models with one thermocouple the thermocouple should be near the top rather than the bottom If the furnace is supplied with a separate work tube or any accessories fit these into position For optimum temperature uniformity insulating plugs sh...

Page 4: ...eferred but not essential Furnace with supply cable either wire directly to an isolator or fit with a line plug Furnace without supply cable a permanent connection to a fused and isolated supply should be made to the internal terminals after temporary removal of the furnace back panel Connection by line plug the plug should be within reach of the operator and should be quickly removable Connection...

Page 5: ...e to display the setpoint press again or hold down to adjust it The display returns to the measured temperature offset when no key is pressed for 0 5 seconds Sometimes a furnace using this type of control does not cool down the end controllers try to remain at the central temperature Should this occur contact Carbolite s technical department 2132 Slave Controller Navigation Diagram B Retransmissio...

Page 6: ...tarts to heat up The Heat light s glow steadily at first and then flash as the furnace approaches the desired temperature or a program setpoint Overtemperature option only If the overtemperature trip operates then an indicator in the over temperature controller flashes and the heating elements are isolated Find and correct the cause before resetting the overtemperature controller according the ins...

Page 7: ...ies to all three controllers Some models covered by this manual are are fitted with 208V elements and are designed for use over the range of voltages 200V 250 the power limit parameter is set accordingly These models may be relocated to a different voltage within the range the power limit should be reset to match the voltage See section 8 2 To check whether the furnace is a 208V model look at the ...

Page 8: ...Engineering Services has a team of Service Engineers capable of repair calibration and preventive maintenance of furnace and oven products at our customers premises throughout the world We also sell spares by mail order A telephone call or fax often enables a fault to be diagnosed and the necessary spare part despatched Each furnace has its own record card at Carbolite In all correspondence please...

Page 9: ... European Association representing the High Temperature Insulation Wool industry www ecfia eu We can provide further information on request Alternatively our service division can quote for any repairs to be carried out at your premises or ours 5 3 Temperature Controller Replacement 201 This controller is fitted to the back of the control panel in many models this can be separated from the base by ...

Page 10: ...ace model its orientation horizontal or vertical and other options and fittings The general procedure is Disconnect the furnace from the electrical supply Remove all outer guards meshes and terminal covers from the furnace body For a horizontally mounted furnace remove the furnace body from its base to reach the bolts or screws which fix the body to the base remove the back panel from the base Dis...

Page 11: ...t in the control system If you have any problems with this procedure please contact our service division 5 7 Fuse Replacement Fuses are marked on the circuit diagram section 7 1 with type codes e g F1 F2 A list of the correct fuses is given in section 8 1 Depending on model and voltage the different fuse types may or may not be fitted If any fuse has failed it is advisable for an electrician to ch...

Page 12: ...r faulty controller There are no lights glowing on the controller Check the supply fuses and any fuses in the furnace control compartment The controller may be faulty or not receiving a supply due to a faulty switch or a wiring fault B Furnace Overheats 1 The HEAT light goes OFF with the instrument switch The controller shows a very high temperature The controller is faulty The controller shows a ...

Page 13: ... for 3 phase If type F1 fuse is present one per phase if fitted If type F2 fuse is present one is fitted if type F3 fuse is present one per phase is fitted Note that on 2 or 3 phase models there may be three separate neutrals taken to a common supply terminal depending on EMC filter requirements 7 3 Higher Voltages For 254V or above or 440V 3 phase an isolating transformer is fitted in the control...

Page 14: ...p F2 Auxiliary circuit fuses Fitted on board to some types of EMC filter May be omitted up to 25Amp phase supply rating 2 Amps glass type F On board 20mm x 5mm Other 32mm x 6mm F3 Heat Light fuses May be omitted up to 25 Amp phase supply rating 2 Amps glass type F 32mm x 6mm Customer fuses Required if no supply cable fitted Recommended if cable fitted See rating label for amperage see table below ...

Page 15: ...89 82 75 Custom Models TZF 12 25 550 TZF 12 38 550 TZF 12 75 550 TZF 12 75 900 100 100 89 82 75 Standard Model TZF 12 100 900 from April 2000 100 100 89 82 75 89 82 75 Other possible exceptions Further custom furnaces based on the standard models may be designed with power limits other than 100 Furnaces supplied for use on 254 Volt typically have a power setting of 89 of the limit for the correspo...

Page 16: ...Covered by this Manual MODEL Max Temp Max Power Work Tube Bore Work Tube Length Heated Length Uniform Zone Length1 Net Weight2 C kW mm mm mm mm kg Tube furnaces with a ceramic work tube wound with resistance wire TZF 12 38 400 1200 C 1 5 38 450 400 305 15 TZF 12 65 550 1200 C 2 0 65 600 550 392 25 TZF 12 75 700 1200 C 3 0 75 750 700 510 28 TZF 12 100 900 1200 C 4 5 100 950 900 745 35 also models b...

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