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Mini Tenon  Cutters 

Safety Rules

As with any power tool accessory,

 always 

wear eye protection.

These safety instructions are meant to complement those that came with your power tool. We 
suggest that you reread those, in addition to those listed here before you begin to use this 
product. To use this product safely, 

always

 follow both sets of safety and general instructions.

General Safety Rules

1.  Read the manual. Learn the tool’s applications and limitations as well as the specific 

hazards related to the tool.

2.  Use common sense. If an action appears to be unsafe, it likely is.

3.  Wear  proper  eye/ear  protection.  Everyday  eyeglasses  have  only  impact-resistant  lenses; 

they are not safety glasses. Also use a face or dust mask if the cutting operation is dusty. 
Visitors should wear the same protection.

4.  Wear proper apparel. Avoid wearing clothing with loose sleeves. 

Do not

 wear gloves, ties, 

rings or bracelets as these can get caught in moving machinery.

5.  Long hair should be tied back and secured.

6. 

Do not

 work under the influence of drugs, alcohol, or medication. Drugs, alcohol, 

medication and lack of sleep cause impaired  judgment and coordination and should not be 
combined with power tool operation.

7.  Use in an appropriate environment. Power tools should be used only in dry, clean and well-lit 

environments. Exposure to rain or use in the presence of flammable liquids or gases could 
result in damage or injury.

8. 

Do not

 operate electric tools in gaseous or explosive environments. The spark of the motor 

may cause the fumes to ignite.

9.  Keep workplace clean. Cluttered areas and benches invite accidents.

10.  Use correct power supply. 

Never

 use a power source for which this tool was not designed. 

It could cause serious injury. If the tool is equipped with a three-prong plug, it should be 
plugged into a three-hole electric receptacle. An adapter should be properly grounded.

11.  Keep cord away from heat, oil and sharp edges.

12. 

Do not

 carry a plugged-in portable tool with finger on the switch.

13. 

Never

 carry portable tools by the cord.

14. Use the right tool. 

Do not

 force a small tool or attachment to do the job of a 

heavy-duty tool.

15. 

Do not

 force tool. It will do the job better and safer at the rate for which it was designed.

16. 

Do not

 use damaged tools. A damaged tool that does not operate correctly is a safety hazard 

and should be fixed before any further use.

17. Repairs and service should be performed by a certified technician. Use only identical 

replacement parts.

18. 

Do not

 alter or misuse the tool. Stop any operation immediately if you notice 

anything abnormal.

Summary of Contents for 05J41.01

Page 1: ...tool operation 7 Use in an appropriate environment Power tools should be used only in dry clean and well lit environments Exposure to rain or use in the presence of flammable liquids or gases could r...

Page 2: ...Handle blades with care 23 Unless otherwise specified always insert the shank as far as possible into the chuck in order to provide proper support Tighten the chuck securely 24 Remove all nails from a...

Page 3: ...movement can create high side loads on the tenon cutter leading to the shank failing Any quill run out in the drill press contributes further to the problem 2 Because there is much less feel as to how...

Page 4: ...s cutting or does not cut at all you will need to adjust the blade Note The tenon cutter s shank has a hole drilled down the center This is to allow you to insert a 3 16 dia pin into the back end to d...

Page 5: ...r tenons just stop cutting before bottoming out Sharpening You can hold the small blade for sharpening by making a blade holder from 1 2 square stock 4 to 6 long Using a bandsaw or other thin blade cu...

Page 6: ...to ride up on the plug gauge and bend slightly once tightened against the gauge When the gauge is removed the blade will drop to its unstressed position and produce undersized tenons Readjust the blad...

Page 7: ...54K93 02 81 2 11 Micro Abrasive Sheet 15 SiC PSA 54K94 02 81 2 11 Micro Abrasive Sheet 5 SiC PSA 05J41 01 Power Tenon Cutter 5 8 05J41 02 Power Tenon Cutter 3 4 05J41 09 Power Tenon Cutter 7 8 05J41...

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