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13. Never carry portable tools by the cord.

14. Use the right tool. Do 

not

 force a 

small tool or attachment to do the job 
of a heavy-duty tool.

15. Do 

not

 force tool. It will do the job 

better and safer at the rate for which 
it was designed.

16. Do 

not

 use damaged tools. A damaged 

tool that does not operate correctly is 
a safety hazard and should be fixed 
before any further use.

17. Repairs and service should be 

performed by a certified technician. 
Use only identical replacement parts.

18. Do 

not

 alter or misuse the tool. Stop 

any operation immediately if you 
notice anything abnormal.

19. Practice proper maintenance. Keep all 

tools sharp, clean and well lubricated 
for the best and safest results. Sharp 
blades minimize stalling, kickback, 
and burning. They perform faster, 
better and safer than dull blades.

20. Keep hands away from moving 

parts  until they have come to a 
complete stop and the power has been 
disconnected.

21. 

Always

 disconnect the tool from the 

power source when changing cutters 
or blades, or when performing any 
general maintenance activities (such 
as adjusting or cleaning).

22. Handle blades with care.

23. Unless otherwise specified, always 

insert the shank as far as possible into 
the chuck in order to provide proper 
support. Tighten the chuck securely.

24. Remove  all nails from a workpiece 

before performing any operation on it.

25. Hold workpiece firmly in a vise or 

clamp.

26. Ensure that depth and any other 

adjustments are tight.

27. Remove adjusting keys and wrenches 

before use.

28. Maintain good balance.

29. Do 

not

 remove workpiece or cut-off 

pieces from tool during a cut while 
the cutter is moving.

30. Do 

not

 leave tool until it comes to a 

complete stop.

31. When not in use, power tools should 

be stored in a dry area, elevated and 
locked so that they are out of the 
reach of children.

3

The Veritas

®

 Mini Tenon Cutters cut 60° 

shouldered tenons on small stock. These 
small-diameter tenon cutters are ideal for 
chair rungs, decorative work on rustic 
furniture and wherever small tenons are 
required, e.g., trellis and lattice work, 
fan frames, etc. They require little torque 
while being driven by an electric drill. The 
included plug gauge allows the blade to 
be adjusted to cut the exact size of tenon 
required. It is easy to sharpen the blade on 
a belt sander or sharpening stone.

Veritas

®

 Tenon Cutters are for use in a hand 

electric drill. They are 

not

 to be used in a 

drill press for several reasons.

1)  Because the workpiece must be rigidly 

clamped in line with the equally rigid 
axis of the drill-press chuck, any 
misalignment or movement can create 
high side loads on the tenon cutter, 
leading to the shank failing. Any quill 
run-out in the drill press contributes 
further to the problem.

2)  Because there is much less feel as to 

how the cutter is performing when using 
a drill press, it is possible to overload 
the tenon cutter without realizing it. 
This too can lead to the shank failing.

3) Overloading the tenon cutter or 

operating it at high speeds can also 
lead to overheating the high-carbon 
steel blade, resulting in edge failure, 
loss of hardness, and a useless blade.

Taking a Test Cut

Firmly tighten the tenon cutter in the chuck 
of an electric drill.

Clamp a piece of wood horizontally in 
a vise at about waist height. Ensure the 
end is cut square. Maximum diameter of 
workpiece for each tenon cutter size is 
shown below.

Table 1: Maximum Wood Diameter for Tenon 
Cutter Diameter.

Hint:

 If you do not have a vise, you can 

improvise with a piece of 2×4 with various 
sizes of V-shaped notches cut in it and two 
C-clamps. Place the piece of wood in a 
notch slightly smaller than its diameter, 
and clamp the 2×4 to a bench or a large 
stable surface.

Place the tenon cutter on the end of the 
piece of wood and adjust the drill by eye 
so that it is in line with the piece of wood. 
The tenon cutter will cut tenons in line with 
the axis of the drill. If you wish to have a 
tenon come out of the end of the piece of 
wood at an angle, clamp the piece in a vise 
at the desired angle (using an inclinometer 
if necessary). Cut the tenon while holding 
the tenon cutter straight and level.

4

 Tenon Dia. 

Max. Stock Dia.

 

1

/

4

"

 

3

/

4

"

 

5

/

16

"

 

3

/

4

"

 

3

/

8

"

 

7

/

8

"

 

7

/

16

"

 

7

/

8

"

 

1

/

2

"

 

1

"

 

9

/

16

"

 

1

"

Summary of Contents for 05J42.01

Page 1: ...with power tool operation 7 Use in an appropriate environment Power tools should be used only in dry clean and well lit environments Exposure to rain or use in the presence of flammable liquids or ga...

Page 2: ...Do not work under the influence of drugs alcohol or medication Drugs alcohol medication and lack of sleep cause impaired judgment and coordination and should not be combined with power tool operation...

Page 3: ...erever small tenons are required e g trellis and lattice work fan frames etc They require little torque while being driven by an electric drill The included plug gauge allows the blade to be adjusted...

Page 4: ...erever small tenons are required e g trellis and lattice work fan frames etc They require little torque while being driven by an electric drill The included plug gauge allows the blade to be adjusted...

Page 5: ...de edge of the blade Remove the blade from the holder To remove the wire burr from the edge of the blade draw the face across a fine grit 1000x or higher sharpening stone or a piece of silicon carbide...

Page 6: ...de edge of the blade Remove the blade from the holder To remove the wire burr from the edge of the blade draw the face across a fine grit 1000x or higher sharpening stone or a piece of silicon carbide...

Page 7: ...removed the tenon will spring back to an oversize condition Adjust the blade using the gauge as you normally would but then back off the blade clamping screw just enough to tap the blade in a bit fur...

Page 8: ...roduct Description 05J41 01 Power Tenon Cutter 5 8 05J41 02 Power Tenon Cutter 3 4 05J41 09 Power Tenon Cutter 7 8 05J41 03 Power Tenon Cutter 1 05J41 07 Power Tenon Cutter 11 4 05J41 05 Power Tenon C...

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