EUROBLOC
SERVICE MANUAL FOR HOIST
2/212
This document and the information contained herein, is the exclusive property of Verlinde S.A.S. and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A.S.
Copyright © (2013) Verlinde S.A.S. All rights reserved.
06/2015
Table of contents
1
UPDATE HISTORY ............................................................................................................................ 4
2
GENERAL INTRODUCTION .............................................................................................................. 5
2.1
Foreword: About this manual ....................................................................................................... 5
2.2
Symbols used in this manual ....................................................................................................... 5
2.3
Safety Alert Symbols and Signal Words....................................................................................... 5
2.4
Questions and Comments ........................................................................................................... 6
2.5
Manual Use ................................................................................................................................. 6
2.6
Service personnel ....................................................................................................................... 6
2.7
Terminology ................................................................................................................................ 7
2.8
Standards and Directives ............................................................................................................ 7
3
SAFETY FIRST! ................................................................................................................................. 8
3.1
Personal protective equipment (PPE) .......................................................................................... 8
3.1.1
Fall Protection ............................................................................................................................. 8
3.2
Fire Safety .................................................................................................................................. 9
3.3
Main isolation switch ................................................................................................................... 9
3.4
Safety during maintenance .......................................................................................................... 9
3.4.1
Lockout - Tagout Procedure ...................................................................................................... 11
4
IDENTIFICATION ............................................................................................................................. 12
4.1
Manufacturer ............................................................................................................................. 12
4.2
Hoist series ............................................................................................................................... 13
4.3
Hoist Identification Data ............................................................................................................ 14
4.4
Verlinde code example (Verlinde: VT, Factory: Q) ..................................................................... 16
4.5
Motor Identification Data ........................................................................................................... 17
5
GENERAL ABOUT MAINTENANCE ................................................................................................ 19
5.1
Service process ........................................................................................................................ 19
5.2
Periodic inspections and actions................................................................................................ 20
5.2.1
Daily inspections ....................................................................................................................... 20
5.2.2
Periodic inspections and maintenance tasks.............................................................................. 20
5.3
Approaching Theoretical Calculated Lifetime ............................................................................. 22
5.3.1
General Overhaul ...................................................................................................................... 22
6
MAINTENANCE PROGRAM ............................................................................................................ 24
6.1
Periodic inspections and maintenance tasks.............................................................................. 24
6.2
Lubrication ................................................................................................................................ 35
6.2.1
General Lubrication Instructions ................................................................................................ 35
6.2.2
Lubrication Charts (Low headroom trolley) ................................................................................ 36
6.2.3
Lubrication Charts (Normal headroom trolley) ............................................................................ 37
6.2.4
Lubrication Charts (Double girder trolley) ................................................................................... 38
6.2.5
Lubrication Charts (Fixed hoist) ................................................................................................. 39
6.2.6
Lubrication Charts (Machinery Hoist) ......................................................................................... 40
6.2.7
Lubricant volumes, hoisting gears ............................................................................................. 44
6.2.8
Lubricant volumes, drum rim gear ............................................................................................. 44
6.2.9
Lubricant volumes, traveling gears ............................................................................................ 44
7
MAINTENANCE INSTRUCTIONS .................................................................................................... 45
7.1
Hoisting machinery .................................................................................................................... 45
7.1.1
Hoisting machinery .................................................................................................................... 45
7.1.2
Rope drum ................................................................................................................................ 53
7.1.3
Rope clamps ............................................................................................................................. 56
7.1.4
Rope guide ............................................................................................................................... 58
7.1.5
Hoisting gearbox ....................................................................................................................... 80
7.1.6
Hoisting motor ........................................................................................................................... 85
7.1.7
Hoisting brake ........................................................................................................................... 89
