Vermeer S925TX, Operator'S Manual

Page 1: ...S925TX Mini Skid Steer Operator s Manual S925TX_o1_00 Serial No 101 Order No 105400EM9 Cabled Assembly Order No 163743991...

Page 2: ...l storage box when not in use Lubrication and maintenance procedures are in the Maintenance Manual provided with the machine Refer to it for all lubrication and maintenance procedures Additional copie...

Page 3: ...ng forward TRADEMARKS VERMEER VERMEER Logo and EQUIPPED TO DO MORE are trademarks of Vermeer Manufacturing Company KUBOTA is a trademark of Kubota Co Chevron and Delo are trademarks of Chevron Intelle...

Page 4: ...Vermeer Industrial Equipment not excluded below shall be repaired or replaced at Vermeer s option without charge by any authorized independent Vermeer dealer The warranty repair or replacement must be...

Page 5: ...engine oil filters air filters hydraulic oil filters and fuel filters 4 New Industrial Equipment delivered to the retail purchaser in which the equipment warranty registration has not been completed...

Page 6: ...e Fingers Conveyor Belts Clutches Cups Digging Chain Digging Rims Drums End Idler Flashings Pins and Bushings Pivot Rings Plastic Wear Strips Rooter Bands Scraper Knives Sprockets Teeth Track Chain Tr...

Page 7: ...SON IS AUTHORIZED TO GIVE ANY OTHER WARRANTY OR TO ASSUME ANY ADDITIONAL OBLIGATION ON VERMEER S BEHALF NO DEALER WARRANTY The selling dealer makes no warranty of its own and the dealer has no authori...

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Page 9: ...n ___ Check that auxiliary attachment drive neutral start interlock functions ___ Check that Ground Drive Joystick and Attachment Joystick spring return to NEUTRAL ___ Check that Operator Presence sys...

Page 10: ...orage box located on the attachment Bucket attachment instructions are contained in this S925TX Operator s Manual Contact your authorized Vermeer dealer or visit www vermeer com for information on att...

Page 11: ...eiving and Delivery Report iii DEALER OWNER INFORMATION dealer owner address address city city state province state province zip postal code zip postal code country country phone number phone number e...

Page 12: ...kid Steer IDENTIFICATION NUMBERS RECORD Machine Model Number ___________________________ Machine Serial Number ___________________________ Diesel Engine Model Number _________________________ Diesel E...

Page 13: ...___________________ Gas Engine Serial Number _________________________ MACHINE IDENTIFICATION DECAL This decal provides easy identification of the model and 17 digit identification number The barcode...

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Page 15: ...ded Use 15 1 Emissions Quick Reference Guide 18 1 Controls 20 1 Engine Controls 20 1 Indicator Lights 20 3 Control Station 20 5 Operator Presence System 20 9 Park Brake 20 9 Boom Lift Attachment Tilt...

Page 16: ...Low Flow Tank Port 40 14 Operating the Machine 50 1 Load Capacities 50 1 Driving Safety 50 1 Before Driving 50 1 While Driving 50 2 Safe Operating on Slopes 50 4 Operating the Mini Skid Steer 50 6 Bu...

Page 17: ...ards SAFETY SYMBOL EXPLANATION DANGER Indicates a hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a hazardous situation that if not avoided could resul...

Page 18: ...ety equipment installed and functioning properly WARNING Wear personal protection equipment Wear close fitting clothing and confine long hair Refer to Personal Protection page 40 2 for additional pers...

Page 19: ...ressure in the hydraulic system before searching for leaks disconnecting hoses or performing any work on the system If you must pressurize the system to find a suspected leak use an object such as a p...

Page 20: ...5 minutes Turn fuel cap 1 4 turn wait 10 seconds Touch spout to tank to discharge static then remove cap Keep spout in contact with tank while filling WARNING Moving parts can crush Keep hands feet a...

Page 21: ...s expose workers to excessive levels of crystalline silica dust Depending upon air monitoring results the following measures may be necessary to avoid exposure to excessive levels of crystalline silic...

Page 22: ...all safety devices including shields are installed and functioning properly after servicing the machine WARNING Failure to follow any of the preceding safety instructions or those that follow within...

Page 23: ...U gas option only NOTICE Disconnecting the battery cables will not prevent damage to electronic components during welding Each of the controllers must have the electrical connector unplugged from the...

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Page 25: ...specified in the engine manual will impact engine performance damage engine emissions systems and may result in engine and exhaust system warranty being voided 1 Fuel Cap 2 Fuel Gauge WARNING Fuel an...

Page 26: ...or vapor Before removing the fuel cap A loosen the cap only 1 4 turn and wait 10 seconds for potential pressurized vapor to release slowly B To prevent a static electric spark from igniting fuel or v...

Page 27: ...S925TX Mini Skid Steer Fuel Tank Fill 12 3 Keep the engine and exhaust system free of debris Use only high quality unleaded gasoline E10 fuel may be used...

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Page 29: ...chment manuals supplied with the attachments safety signs on the machine and attachments and other materials provided by Vermeer Corporation and the attachment manufacturers Proper maintenance and rep...

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Page 31: ...to warm up Slow down engine if the hydraulic pump emits noise due to insufficient oil Operation To avoid permanent damage fix all active faults as they occur Shutdown Except during an emergency run at...

Page 32: ...18 2 Emissions Quick Reference Guide S925TX Mini Skid Steer Display View Part Number 163762066 Rev A High Coolant Temperature Oil Pressure Indicator...

Page 33: ...o insufficient oil Operation To avoid permanent damage fix all active faults as they occur Shutdown Except during an emergency run at low idle for 2 to 3 minutes before shutting off engine ISO Symbol...

Page 34: ...18 4 Emissions Quick Reference Guide S925TX Mini Skid Steer Display View Part Number 163762069 Rev A Engine Indicator Lamp Malfunction Indicator Lamp...

Page 35: ...on Switch Fully counterclockwise STOP shuts off engine and electrical system Middle position clockwise RUN turns on electrical system Fully clockwise START starts engine Returns to RUN when released 2...

Page 36: ...Controls S925TX Mini Skid Steer 3 Glow Plug Button Diesel Only For ambient temperatures below 50 F 10 C as a starting aid 4 12V DC Auxiliary Electrical Outlet 12V 10 amp available in Key RUN position...

Page 37: ...ure is too high Shuts down engine Machine will not restart until engine cools 2 Engine Indicator Light Gas Engine When ignition switch is ON and engine fault is detected red indicator light will illum...

Page 38: ...sh if malfunction occurs 1 open side access panel 4 2 There is a digital display available from your Vermeer servicing dealer 3 Locate the harness connector behind panel cutout 4 shown Plug the displa...

Page 39: ...ve Controls Forward variable speed forward Back variable speed reverse Left counter rotate left Right counter rotate right Forward left steers left when moving forward Forward right steers right when...

Page 40: ...Lever spring returns and is intended to be used with attachments requiring closed center valve type functions such as a cylinder 35 hp and 40 hp machines Maximum hydraulic flow through this valve is...

Page 41: ...after starting before operating attachment 35 hp and 40 hp machines Maximum hydraulic flow through this valve is 15 5 gpm 58 7 L min at 3045 psi 21 MPa 210 bar 25 hp machines Maximum hydraulic flow t...

Page 42: ...20 8 Controls S925TX Mini Skid Steer 5 Right Joystick Lift Tilt Controls Fully forward lower boom Forward to detent boom FLOAT Back raise boom Right tilt attachment forward Left tilt attachment back 5...

Page 43: ...L before the attachment drive can be re engaged The Operator Presence system is intended for your safety and must be maintained in good functional condition Contact your Vermeer dealer if it does not...

Page 44: ...ect rating to prevent damaging electrical system Diesel Item Fuse Location Function 1 F1 10A Ignition Switch 2 F2 20A Switch Power 3 F3 20A Starter Solenoid 4 F4 30A Glow Plug 5 F5 10A 12V Aux Relay L...

Page 45: ...tem Fuse Location Function 1 F1 10A Ignition Switch 2 F2 20A Switch Power 3 F9 5A Starter Solenoid 4 F5 10A 12V Aux Relay Location Function A K1 Starter Relay B K2 Main Power Relay C K3 Neutral Start...

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Page 47: ...15 seconds before starting the machine Continue to hold the Glow Plug Button until engine starts Step 6 Turn ignition switch 3 to START position release when engine starts NOTICE If engine does not s...

Page 48: ...is available from your Vermeer Dealer Refer to the Engine Operation Manual for recommendations and procedures for use of cold weather starting aids Hydraulic Fluid Allow adequate time for hydraulic o...

Page 49: ...t to reduce risk of battery explosion NOTICE Use only a 12 volt system for jump starting Battery Burns Avoid Battery contains sulfuric acid which can cause severe burns Avoid contact with eyes skin an...

Page 50: ...tact External Flush with plenty of water If eyes have been exposed flush with water for 15 minutes and get prompt medical attention Internal Drink large quantities of water or milk follow with milk of...

Page 51: ...minal 3 c Black to boost battery NEGATIVE terminal 4 d Black to frame 5 of machine with the discharged battery Make connection away from battery hydraulic lines and moving parts NOTICE To avoid sparks...

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Page 53: ...liary Attachment Drive Lever to NEUTRAL Step 4 Fully lower attachment onto the ground Step 5 Move Throttle to low position and allow engine to idle for 1 to 5 minutes before shutting down Please consu...

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Page 55: ...w as practical while loading and unloading Slowly drive machine on and off trailer squarely to minimize steering Do not attempt to steer machine when balanced at trailer ramp transition Position machi...

Page 56: ...ult in tipping forward or backward Drive slowly and smoothly while on ramp Avoid steering on ramps Steering may cause machine to turn suddenly and fall off ramp or cause ramp to move and fall Position...

Page 57: ...the ramps the attachment should be raised so the attachment will not contact the ground as the tracks start up the ramps Before driving forward onto the ramps the attachment should be raised just enou...

Page 58: ...that are detached from the loader need to be properly secured for transport WARNING Attachments could slip off the trailer after being disconnected from the machine resulting in a crushing injury Whe...

Page 59: ...n the ramps Before backing down the ramp the attachment should be raised just enough so the attachment will not contact the ramps as the tracks leave the ramp Before driving forward down the ramp the...

Page 60: ...ing the ground drive pump and releasing the park brake Step 1 Apply park brake Refer to Park Brake page 20 9 Step 2 Attach a suitable towing chain to front tie down point 1 or rear tie down points 2 t...

Page 61: ...ack Step 6 Access to tow valves is under front pump cover 3 NOTICE Towing requires bypassing the ground drive pump Step 7 Open engine shield and remove front pump cover 3 Unscrew the bypass valves 4 l...

Page 62: ...Tow disabled skid steer to a firm and level surface NOTICE While towing the ground speed of the machine must not exceed 1 2 mph 2 3 km h Higher speeds will cause heat buildup which will damage the pum...

Page 63: ...sure water and temperature power washers Water intrusion will likely cause malfunction or damage to any devices hit directly by the water spray Keep pressure washer stream away from machine controls a...

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Page 65: ...tor The operator must be standing on the operator presence foot plate 1 for the ground drive lift tilt functions or auxiliary attachment drive to be engaged If the operator leaves the platform while t...

Page 66: ...e and appropriate for your specific work environment Actual sound levels may vary widely depending on your working conditions To determine the level of hearing protection your work environment require...

Page 67: ...evels are representative for a given operating condition Operating conditions may vary at each site The actual sound levels for your application and operating conditions may be different Information n...

Page 68: ...n mark their underground facilities by using the following international marking codes OSHA CFR 29 1926 651 requires that the estimated location of underground utilities be determined before beginning...

Page 69: ...you confirm that the utility company has locked out power to that line DANGER Electric shock can kill If strike occurs stay on machine Contacting the machine and ground while stepping off may result...

Page 70: ...gas line shut off engine and evacuate area immediately Contact utility company and do not return until the utility company gives permission to do so WARNING Laser light may damage eyes Do not look in...

Page 71: ...arks from the electrical system and engine exhaust can cause an explosion or fire in a flammable or explosive atmosphere Do not operate this machine in an area with flammable dust or vapors Carbon mon...

Page 72: ...ded for the work situation ATTACHMENTS WARNING Check machine before operating Machine must be in good operating condition and all safety equipment installed and functioning properly WARNING Using atta...

Page 73: ...t to accommodate the machine Step 2 Ensure pins are rotated until tops of pins face outward as shown 1 Step 3 Start machine and lower lift arm Tilt loader mounting plate forward slightly Step 4 Drive...

Page 74: ...hment plate back fully Step 7 Ensure Ground Drive and Attachment Lift and Tilt Controls are in NEUTRAL and shut off machine and remove key Step 8 Rotate pins 180 until pins engage and extend through b...

Page 75: ...utward as shown Step 4 Tilt loader mounting plate 2 forward slightly Lower lift arms if necessary Step 5 Drive machine in REVERSE to detach loader from attachment If detaching an attachment onto a tra...

Page 76: ...he system If you must pressurize the system to find a suspected leak use an object such as a piece of wood or cardboard rather than your hands When loosening a fitting where some residual pressure may...

Page 77: ...or motors may have residual pressure remaining in hydraulic lines from cylinder or motor loading Ensure cylinders or motors are not loaded to help relieve residual pressure in attachment hydraulic lin...

Page 78: ...ry connection was designed to be used with attachments requiring lower flow closed center holding operation much like a cylinder The auxiliary hydraulic couplers are attached and detached in the same...

Page 79: ...nd speed to move the machine Use reduced speeds when operating in rough terrain or in small areas A handgrip bar is provided to allow the operator to keep both hands on the bar for stability when usin...

Page 80: ...void sudden stopping starting or turning unless necessary WARNING Abrupt movement and uneven terrain can throw operator off machine Avoid abrupt starts stops and turns Slow down on rough and uneven te...

Page 81: ...s moved rearward while standing on the ground Operator Presence foot plate must function properly Never move machine with one or both feet on the ground Keep both feet on the foot plate WARNING Machin...

Page 82: ...y slowly If you will encounter the same object repeatedly build a ramp with dirt to make traveling smoother Safe Operating on Slopes WARNING Traveling on slopes or with load elevated may result in tip...

Page 83: ...it impractical to specify a maximum safe operating angle in this manual It is therefore important for the operator to be aware of these conditions and adjust operation accordingly Maximum engine angle...

Page 84: ...speed is reached for the work being done Step 3 Ensure attachment is in transport position as low as practical and tilted back If operator weight is removed from platform machine hydraulic functions w...

Page 85: ...ow proper procedures for attaching and removing attachments Refer to Attachments page 40 8 Safety Precautions WARNING Never work under an attachment unless it is adequately supported to prevent it fro...

Page 86: ...or down a slope or curb Do not overload machine Refer to Load Capacities page 50 1 Avoid double stacked loads Secure any load that could shift during movement Additional safety information is provide...

Page 87: ...ground to desired depth Step 4 Tilt bucket backward slightly to increase traction and maintain an even digging depth Step 5 Continue driving machine forward until bucket is full If ground is hard til...

Page 88: ...ery slowly using smooth steering motion Step 4 Tilt bucket forward until it empties If necessary use bucket to redistribute materials in the truck box or bin Step 5 After dumping load back away just f...

Page 89: ...f the bucket Step 5 If necessary raise lift arms and tilt bucket forward to empty the bucket OPERATING WITH OTHER VERMEER AUTHORIZED ATTACHMENTS Refer to the attachment manual supplied by the attachme...

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Page 91: ...ll safety signs remain in place and in good condition follow instructions given below Keep safety signs clean Use soap and water not mineral spirits abrasive cleaners or other similar cleaners that wi...

Page 92: ...lift arms to support bar height Step 3 Install support bar over lift arm cylinder as shown in right photo Secure with pins 1 Step 4 Follow Shutdown Procedure page 23 1 Step 5 When work is finished ret...

Page 93: ...ase machine after it is shut down for the day This protects the metal under the seals from corrosion caused by condensation as the temperature drops Ensure all fittings and grease applicator nozzle ar...

Page 94: ...ructions Refer to the Engine Operation Manuals supplied with each machine for complete instructions 10 Hrs Daily 50 Hrs Weekly 100 Hrs Monthly 200 Hours 250 Hours 500 Hours 1000 Hours 2000 Hours As Ne...

Page 95: ...Replace Fuel Tanks Sediment Remove Fan Belt Replace Clean Engine Cooling System Battery Electrolyte Levels and Terminals Check Clean Fuel Filter Replace Hydraulic Fluid Change Hydraulic Strainer Serv...

Page 96: ...e attachment manuals provided by the attachment manufacturer The attachment manuals must be attached to the machine together with the S925TX Operator s Manual Engine System Check 10 Hrs Daily 50 Hrs W...

Page 97: ...ple high temperature In order to determine the exact failure both parts of the code are needed SPN FMI DESCRIPTION CORRECTIVE ACTION 106 16 MAP high pressure Check fuel pump and pressure sensor wiring...

Page 98: ...p Bank 1 High gasoline Contact servicing dealer 4236 1 Closed Loop Bank 1 Low gasoline Contact servicing dealer 3050 11 Catalyst Inactive on Gasoline Bank 1 Contact servicing dealer 3217 5 EGO1 Open L...

Page 99: ...lean Machine 30 9 Cold Weather Starting 22 2 Control Station 20 5 Controls 20 1 Crystalline Silica 10 5 D Dealer Prep i Dealer Owner Information iii Delivery ii Diesel 20 10 Diesel Fuel Engines Sulfur...

Page 100: ...for Evidence of Underground Placement 40 5 M Machine Identification Decal v Maintenance Interval Schedule 60 4 Maintenance Intervals 60 1 Maintenance Manual 60 3 Moving Machine with Load 50 8 N O Ope...

Page 101: ...Starting Procedure 22 1 Starting the Engine 22 1 Striking a Utility 40 5 T Towing the Machine 30 6 Transporting the Machine 30 1 U V Vibration Levels 40 3 W Welding Alert Electronic Components 11 1 We...

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Page 103: ...S925TX Mini Skid Steer Revision History Revision History Revision Date Pages Description o1_00 06 17 All First Edition Original Manual Released...

Page 104: ...n California any off road diesel vehicle may be subject to the California Air Resources Board In Use Off Road Diesel Vehicle Regulation It therefore could be subject to retrofit or accelerated turnove...