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16

Defiant

®

 1975CE Non-Catalytic / Catalytic Woodburning Stove

30005554

combustion system in your Defiant work together to pro-

duce optimum conditions for secondary combustion.  
When the damper is closed, smoke travels through the cat-

alytic element, which causes ignition of smoke at tempera-

tures of 60°-315°C (500°-600° F), half the temperature 

normally required for unaided secondary combustion. 
The catalytic element is a ceramic “honeycomb” coated 

with the catalytic material. The element is located in the 

secondary combustion chamber, molded from a special 

high-temperature  insulating  refractory  material.    The 

chamber provides the correct environment necessary for 

secondary combustion of the fuel (smoke).
Closing the damper exposes the smoke to the combustor. 

If the combustor is at least 315°C (600°F), it will begin to 

burn the smoke.
Closing the stove damper may also reduce the draft, so 

to avoid putting out the fire or deactivating the combustor, 

close the damper only when a fire is well-established and 

the chimney is thoroughly warmed. When starting a fire, 

wait until the fire is well established and there is an ember 

bed of at least 75 - 100 mm (3-4 inches) before closing 

the damper.
Never kindle a fire with colored paper or paper that has 

colored ink or a glossy surface, and never burn treated 

wood, garbage, solvents, or trash.  All of these may poison 

the catalyst and prevent it from operating properly. Never 

burn cardboard or loose paper except for kindling purposes. 

Never burn coal; doing so can produce soot or large flakes 

of char or fly ash that can coat the combustor and cause 

smoke to spill into the room. Coal smoke also can poison 

the catalyst so that it won’t operate properly.  
In general, the fire must be sufficiently well-established to 

ensure that catalytic activity is initiated. When first starting a 

fire, a medium- to high- firing rate must be maintained until 

the stove, catalyst, and fuel are all stabilized at the proper 

operating temperatures, and the chimney is warmed.  
Even though it is possible for the fire to get quite hot within 

a few minutes after a fire is started, the combustor may 

stop working or the fire may go out if the fire dies down 

immediately as a result of the damper being closed. Once 

the combustor starts working, heat generated by burning 

the smoke will keep it working.
To determine whether the combustor is operating, observe 

the amount of smoke leaving the chimney when the damper 

is activated and when it is not.  This procedure is described 

on Page .
Avoid using a full load of very dry wood in the firebox.  This 

may  result  in  continuous  very  high  temperatures  in  the 

secondary combustion area and damage the combustor. 

Wood which has been split, and stored under cover for 

more than 18 months may be considered very dry.  If you 

must burn extra-dry wood, mix it with greener wood for a 

longer fire and less stress on the combustor. Also, do not 

use a full load of dry slab wood or scrap wood. For long 

burns, use a mix of dry and moderately dry wood.

Two ways to add Fuel

The Defiant’s griddle lifts for convenient top-loading of logs, 

and is the easiest way to add fuel. (Fig. 7)

However, the front doors open as well for adding an oc-

casional log to a fire.  If the stove is equipped with 8” (03 

mm) stove pipe, the front doors may be opened (or even 

removed) and the optional Defiant spark screen placed 

in the opening for open-fire viewing.  

The Defiant is not 

approved for operation with the front doors open if 

equipped with a 152 mm (6”) chimney connector or 

chimney.

Defiant

ST521
Intrepid
loading
11/00

ST51

Fig. 27

  Top loading is the best way to add fuel during regular 

use. Front loading is useful for kindling a fire.

To open the front doors, insert the handle into the door latch 

stub and turn it to the left and up. (Fig. 8) 
To close them, always close the left door first.  Turn the 

handle in the right door to the left and up (to the open po-

sition) and close it.  Finally, push on the door as you turn 

the handle to the right and down.  The doors will draw in 

slightly, and the handle should offer some resistance as 

you turn it to the closed position. 
To reduce the risk of breaking the glass, avoid striking the 

glass or slamming the doors.
When you are not using the door handle, store it in the 

holder behind the right front leg of the stove. Be careful to 

not drop the handle, since it is breakable.

ST544

door open

11/00

Clockwise to 

Open

Counter-

clockwise 

to Close

ST544

Fig. 28

  To open the front doors, turn the handle clockwise.

Summary of Contents for 1975CE CE

Page 1: ...ined a house fire may result To reduce the risk of fire follow the installation instructions Failure to follow instructions may result in property damage bodily injury or even death Contact local buil...

Page 2: ...Vermont Castings stove has been made with the utmost care and will provide you with many years of service As you become acquainted with your new stove you will find that its appearance is matched by...

Page 3: ...missions 13 O2 Catalyst 08 noncat 48 Loading Front and top Chimney connector for 8 flue collar 203 mm 8 diameter for 6 flue collar 152 mm 6 diameter Chimney flue size for 8 flue collar 203 mm 8 minimu...

Page 4: ...house fire Followallinstructions exactly and do not allow makeshift compromises to endanger property and personal safety all local regulations including those referring to na tional and European stan...

Page 5: ...masonry chimney with a nominal flue size of 203 x 203 mm 8 x 8 or 203 x 305 mm 8 x 12 and into a round flue with nominal flue size of 203 mm 8 A Defiant with a 152 mm 6 flue collar is approved for ve...

Page 6: ...efiant is equipped with the 203 mm 8 flue collar an oval to round adapter will be needed Double wall oval to round adapters are available from some manufacturers Your local dealer can help you select...

Page 7: ...ney connector to the outer end of the sleeve with sheet metal screws ST243 thinble connection 12 13 99 djt Thimble Sleeve Chimney Connector Flue Keep sleeve end flush with flue tile ST243 Fig 6 The th...

Page 8: ...through in your installation check with your building inspector before you begin Also check with the chimney connector manufacturer for any specific requirements Accessories are available for use as...

Page 9: ...ve and its connector and nearby combustibles Clearance is the distance between either your stove mea sured from the bottom edge of the stove s top plate or chimney connector and nearby walls floors th...

Page 10: ...nry other than to allow safe access to the controls of the stove For this reason minimum side clearances of 125 mm and a minimum rear clearance of 50 mm are recommended Summary of Clearances Minimum r...

Page 11: ...t Shield Elevation With Shield a t l e a s t 3 x D at least 1 5 x D at least 1 5 x D Plan Without Shield Plan With Shield Air space of at least 12 mm between noncombustible shield and combustible mate...

Page 12: ...ar of the stove The unpainted side must face up towards the stove 3 Pass all four bolts through the large end of the keyholes and then pulling the shield forward to engage the smaller ends of the keyh...

Page 13: ...Installation 1 Attach the fan assembly at the bottom edge of the in ner back with two 2 1 4 20 x 3 4 hex head screws 2 Attach snapstat to the mounting holes on the underside of the bottom with two 2 1...

Page 14: ...e inner cover by pulling it straight out Fig 22 3 Remove the catalyst by gently pulling it straight out Fig 23 Place the catalyst where the catalyst s ce ramic components will not be damaged ST1187 re...

Page 15: ...atic thermostat to ensure an even heat output at whatever manual setting you select The thermostat senses the heating and cooling of the stove surface and adjusts the air shutter accordingly A Damper...

Page 16: ...king or the fire may go out if the fire dies down immediately as a result of the damper being closed Once the combustor starts working heat generated by burning the smoke will keep it working To deter...

Page 17: ...e the ash pan making sure to keep it level To keep the cover from sliding off and to keep ash from falling on the floor do not tilt the ash pan forward If the stove is in operation close the ash door...

Page 18: ...ue that accumulates on the glass surface should be removed regularly to prevent etching To clean the glass follow this procedure Be sure the glass is completely cool Clean the glass with water or a cl...

Page 19: ...spot Continuetomake small adjustments until the setting is right If additional adjusting of the latch does not enable the door to seal sufficiently in one area try adjusting the gasket in that area Pa...

Page 20: ...nless the involved parts are disassembled and then put back together If this is the case the job should be done only by a qualified service technician 5 16 diameter gasket seals the following parts Th...

Page 21: ...and replace if necessary Remove ashes from the ash pan and replace with a moisture absorbing material such as kitty litter to keep the interior of the stove dry Clean the dust from the inner sides of...

Page 22: ...ot If this test indicates a problem consider other possible fac tors as well such as the weather or a change in the quality of your fuel In warm weather draft is weaker than it is in colder winter wea...

Page 23: ...as fast it is likely that the performance change was caused by fly ash deposits on the catalytic element However continue the inspections of the chimney system for a few weeks to ensure that proper pe...

Page 24: ...Defiant Noncatalytic Catalytic Woodburning Stove 9 80 21 20 17 19 16 18 10 11 2 13a 14 15 13b 63 58 32 59 3 36 29 81 39 40 47 38 12 45 37 31 50 51 52 55 70 69 64 68 62 74 72 61 71 69 65 67 74 72 62 30...

Page 25: ...Ashlip See Chart Pg 26 41 Gasket Fireback 30005209 42 Refractory Fireback 30005203 43 Retainer Inner Cover Refractory 30005248 44 Refractory Inner Cover 30005205 45 Andiron 30002827 46 Refractory Acce...

Page 26: ...the firebox should be replaced with stainless steel for ease of future disassembly Defiant Noncatalytic Catalytic Woodburning Stove Model 1975CE continued Shell Enamel Parts Defiant Model 1975 Brown P...

Page 27: ...2 Proof of original purchase date 3 Date of failure of catalyst 4 Any relevant information or circumstances regarding determina tion of failure 5 In addition the owner must return the failed catalyst...

Page 28: ...MHSC 149 Cleveland Drive Paris Kentucky 40361 www mhsc com...

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