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6

Defiant

®

 1975CE Non-Catalytic / Catalytic Woodburning Stove

30005554

Flue Pipes with a spigot and socket joint should be fitted 

with the socket facing upwards, to contain condensates 

and moisture within the flue. Joints should be made gas 

tight using proprietary jointing accessories, or, where ap-

propriate, by packing joint with noncombustible rope and 

fire cement.
Double-wall connectors must be tested and listed for use 

with solid-fuel burning appliances. Single-wall connectors 

should be made of 4 gauge or heavier steel. Do not use 

galvanized connector; it cannot withstand the high tempera-

tures that can be reached by smoke and exhaust gases, 

and may release toxic fumes under high heat.  The connec-

tor may be 15 mm (6”) or 03 mm (8”) in diameter.
If possible, do not pass the chimney connector through 

a combustible wall or ceiling. If passage through a com-

bustible wall is unavoidable, refer to the section on Wall 

Pass-Throughs.  Do  not  pass  the  connector  through  an 

attic, a closet or similar concealed space.  The whole con-

nector should be exposed and accessible for inspection 

and cleaning.
In horizontal runs of  chimney connector, maintain a dis-

tance of 610 mm (4”) from the ceiling. Keep it as short and 

direct as possible, with no more than two 90° turns. Slope 

horizontal  runs  of  connector  upward  6    mm  per  metere 

(1/4” per foot) going from the stove toward the chimney. 

The  recommended  maximum  length  of  a  horizontal  run 

is 914 mm (36”), and the total length should be no longer 

than  .4  m (8’).  In cathedral  ceiling  installations,  extend 

the prefabricated chimney downward to within .4 m (8’) 

of the stove.

wear gloves and protective eyewear when drilling, cut-

ting or joining sections of chimney connector.

Double-wall chimney connectors

Information on assembling and installing double-wall con-

nectors is provided by the manufacturer of the double-wall 

pipe.  Follow  the  manufacturer’s  instructions  exactly  as 

you  assemble  the  connector  and  attach  it  to  the  stove 

and  chimney.  Using  chimneys  and  connectors  from  the 

same manufacturer makes the assembly and installation 

straightforward.

NoTe:   

For  installations  using  double-wall  connectors, 

minimum clearances must conform to the listed clearances 

in the clearance chart on Page 14.
If the Defiant is equipped with the 03 mm (8”) flue collar, 

an oval-to-round adapter will be needed. Double-wall oval-

to-round adapters are available from some manufacturers. 

Your local dealer can help you select the right connector.

Single-wall chimney connectors

• 

Begin assembly at the flue collar of the stove.  Insert the 

first crimped end into the stove’s flue collar, and keep 

each crimped end pointing toward the stove. (Fig. 4) 

Using the holes in the flue collar as guides, drill 3 mm 

(1/8”) holes in the bottom of the first section of chimney 

connector and secure it to the flue collar with three #10 

x 1/” sheet metal screws.

• 

Secure each joint between sections of chimney con-

nector, including telescoping 

joints, with at least three (3) 

sheet  metal  screws.  The 

pre-drilled  holes  in  the  top 

of  each  section  of  chimney 

connector  serve  as  guides 

when  you  drill  3  mm  (1/8) 

holes  in  the  bottom  of  the 

next section.

• 

Secure the chimney connec-

tor to the chimney.  Instruc-

tions for various installations 

follow.

• 

Be  sure  the  installed  stove 

and chimney connector are 

correct distances from nearby combustible materials.

NoTe:

 Special slip pipes and thimble sleeves that form 

telescoping joints between sections of chimney connector 

are available to simplify installations. They often eliminate 

the need to cut individual connector sections. Consult your 

local dealer about these special pieces.

Securing the Single-wall connector to a 

prefabricated chimney

Follow the installation instructions of the chimney manufac-

turer exactly as you install the chimney. The manufacturer 

of the chimney will supply the accessories to support the 

chimney, either from the roof of the house, at the ceiling of 

the room where the stove is installed, or from an exterior 

wall.
Special adapters are available from your local dealer to 

make the connection between the prefabricated chimney 

and  the  chimney  connector. The  top  of  such  adapters 

attaches directly to the chimney or to the chimney’s ceil-

ing support package, while the bottom of the adapter is 

screwed to the chimney connector.
These adapters are designed so the top end will fit outside 

the inner wall of the chimney, and the bottom end will fit 

inside the first section of chimney connector.  When as-

sembled in this way, any soot or creosote falling from the 

inner  walls  of  the  chimney  will  stay  inside  the  chimney 

connector. 

ST242

Chimney connector

12/13/99   djt

Fig. 4 

 the crimped end 

of the connector points 

toward stove.

Summary of Contents for 1975CE CE

Page 1: ...ined a house fire may result To reduce the risk of fire follow the installation instructions Failure to follow instructions may result in property damage bodily injury or even death Contact local buil...

Page 2: ...Vermont Castings stove has been made with the utmost care and will provide you with many years of service As you become acquainted with your new stove you will find that its appearance is matched by...

Page 3: ...missions 13 O2 Catalyst 08 noncat 48 Loading Front and top Chimney connector for 8 flue collar 203 mm 8 diameter for 6 flue collar 152 mm 6 diameter Chimney flue size for 8 flue collar 203 mm 8 minimu...

Page 4: ...house fire Followallinstructions exactly and do not allow makeshift compromises to endanger property and personal safety all local regulations including those referring to na tional and European stan...

Page 5: ...masonry chimney with a nominal flue size of 203 x 203 mm 8 x 8 or 203 x 305 mm 8 x 12 and into a round flue with nominal flue size of 203 mm 8 A Defiant with a 152 mm 6 flue collar is approved for ve...

Page 6: ...efiant is equipped with the 203 mm 8 flue collar an oval to round adapter will be needed Double wall oval to round adapters are available from some manufacturers Your local dealer can help you select...

Page 7: ...ney connector to the outer end of the sleeve with sheet metal screws ST243 thinble connection 12 13 99 djt Thimble Sleeve Chimney Connector Flue Keep sleeve end flush with flue tile ST243 Fig 6 The th...

Page 8: ...through in your installation check with your building inspector before you begin Also check with the chimney connector manufacturer for any specific requirements Accessories are available for use as...

Page 9: ...ve and its connector and nearby combustibles Clearance is the distance between either your stove mea sured from the bottom edge of the stove s top plate or chimney connector and nearby walls floors th...

Page 10: ...nry other than to allow safe access to the controls of the stove For this reason minimum side clearances of 125 mm and a minimum rear clearance of 50 mm are recommended Summary of Clearances Minimum r...

Page 11: ...t Shield Elevation With Shield a t l e a s t 3 x D at least 1 5 x D at least 1 5 x D Plan Without Shield Plan With Shield Air space of at least 12 mm between noncombustible shield and combustible mate...

Page 12: ...ar of the stove The unpainted side must face up towards the stove 3 Pass all four bolts through the large end of the keyholes and then pulling the shield forward to engage the smaller ends of the keyh...

Page 13: ...Installation 1 Attach the fan assembly at the bottom edge of the in ner back with two 2 1 4 20 x 3 4 hex head screws 2 Attach snapstat to the mounting holes on the underside of the bottom with two 2 1...

Page 14: ...e inner cover by pulling it straight out Fig 22 3 Remove the catalyst by gently pulling it straight out Fig 23 Place the catalyst where the catalyst s ce ramic components will not be damaged ST1187 re...

Page 15: ...atic thermostat to ensure an even heat output at whatever manual setting you select The thermostat senses the heating and cooling of the stove surface and adjusts the air shutter accordingly A Damper...

Page 16: ...king or the fire may go out if the fire dies down immediately as a result of the damper being closed Once the combustor starts working heat generated by burning the smoke will keep it working To deter...

Page 17: ...e the ash pan making sure to keep it level To keep the cover from sliding off and to keep ash from falling on the floor do not tilt the ash pan forward If the stove is in operation close the ash door...

Page 18: ...ue that accumulates on the glass surface should be removed regularly to prevent etching To clean the glass follow this procedure Be sure the glass is completely cool Clean the glass with water or a cl...

Page 19: ...spot Continuetomake small adjustments until the setting is right If additional adjusting of the latch does not enable the door to seal sufficiently in one area try adjusting the gasket in that area Pa...

Page 20: ...nless the involved parts are disassembled and then put back together If this is the case the job should be done only by a qualified service technician 5 16 diameter gasket seals the following parts Th...

Page 21: ...and replace if necessary Remove ashes from the ash pan and replace with a moisture absorbing material such as kitty litter to keep the interior of the stove dry Clean the dust from the inner sides of...

Page 22: ...ot If this test indicates a problem consider other possible fac tors as well such as the weather or a change in the quality of your fuel In warm weather draft is weaker than it is in colder winter wea...

Page 23: ...as fast it is likely that the performance change was caused by fly ash deposits on the catalytic element However continue the inspections of the chimney system for a few weeks to ensure that proper pe...

Page 24: ...Defiant Noncatalytic Catalytic Woodburning Stove 9 80 21 20 17 19 16 18 10 11 2 13a 14 15 13b 63 58 32 59 3 36 29 81 39 40 47 38 12 45 37 31 50 51 52 55 70 69 64 68 62 74 72 61 71 69 65 67 74 72 62 30...

Page 25: ...Ashlip See Chart Pg 26 41 Gasket Fireback 30005209 42 Refractory Fireback 30005203 43 Retainer Inner Cover Refractory 30005248 44 Refractory Inner Cover 30005205 45 Andiron 30002827 46 Refractory Acce...

Page 26: ...the firebox should be replaced with stainless steel for ease of future disassembly Defiant Noncatalytic Catalytic Woodburning Stove Model 1975CE continued Shell Enamel Parts Defiant Model 1975 Brown P...

Page 27: ...2 Proof of original purchase date 3 Date of failure of catalyst 4 Any relevant information or circumstances regarding determina tion of failure 5 In addition the owner must return the failed catalyst...

Page 28: ...MHSC 149 Cleveland Drive Paris Kentucky 40361 www mhsc com...

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