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7

Defiant

®

 1975CE Non-Catalytic / Catalytic Woodburning Stove

30005554

ST492

Defiant

freestanding 

installation

11/00

Chimney

Elbow

Slip Pipe

Standard 

Connector

Oval to 

Round Adapter

Flue Collar

Thimble

Flue Liner

Flue

ST49

Fig. 5

  Chimney connection in a freestanding masonry instal-

lation.

Securing the Single-wall connector to a 

Masonry chimney

Both freestanding masonry  chimneys and fireplace masonry 

chimneys may be used for your installation. 

Freestanding installations 

If the chimney connector must pass through a combustible 

wall to reach the chimney, follow the recommendations in 

the Wall Pass-Through section that follows.  
The  opening  through  the  chimney  wall  to  the  flue  (the 

“breech”)  must  be  lined  with  either  a  ceramic  or  metal 

cylinder, called the “thimble”, which is cemented securely 

in place. Most chimney breeches incorporate thimbles, but 

the fit must be snug and the joint between the thimble and 

the chimney wall must be cemented firmly.
A special piece called the “thimble sleeve,” slightly smaller 

in diameter than standard connectors and most thimbles, 

will facilitate the removal of the chimney connector system 

for  inspection  and  cleaning. Thimble  sleeves  should  be 

available from your local dealer.
To install a thimble sleeve, slide it into the breech until it is 

flush with the inner flue wall. Do not extend it into the actual 

flue passage, as this could interfere with the draft.  
The thimble sleeve should protrude 1-” (5-50mm) into 

the room. (Fig. 6) Use furnace cement and thin gasket-

ing to seal the sleeve in place in the thimble.  Secure the 

chimney connector to the outer end of the sleeve with sheet 

metal screws.

ST243

thinble connection

12/13/99   djt

Thimble Sleeve

Chimney Connector

Flue

Keep 

sleeve 

end flush 

with flue 

tile

ST43

Fig. 6

  The thimble, made of either ceramic or metal, must be 

cemented securely in place.

Without a thimble, a suitable length of chimney connector 

can be extended through the breech to the inner face of 

the flue liner, and cemented securely in place.  Additional 

pieces of connector are then attached with sheet metal 

screws.  

Fireplace installations

The chimney connector may be connected to the chimney 

above the fireplace opening or through the fireplace.

above the Fireplace

The  Defiant  may  be  connected  to  a  chimney  above  a 

fireplace opening. (Fig. 7) In such installations, the stove 

is positioned on the hearth in front of the fireplace and the 

chimney connector rises from the stove top and then angles 

ninety degrees back into the chimney. The chimney liner 

should extend to the point at which the chimney connector 

enters the chimney.  
If the chimney connector from your installation enters the 

chimney above a fireplace, follow all the guidelines men-

tioned above for freestanding installations. In addition, give 

special consideration to the following points:

• 

Check the clearance between the stove and the chimney 

connector, and any combustible trim or the mantel. Use 

the necessary combination of mantel, trim, and connec-

tor heat shields to achieve the required clearances.

• 

Check the clearance between the chimney connector 

and the ceiling. If no heat shields are used, the clear-

ance should be at least 610 mm (4”). 

• 

The fireplace damper must be sealed to prevent room 

air  from  escaping  up  the  flue.  However,  it  must  be 

possible to re-open the damper to inspect or clean the 

chimney.

Summary of Contents for 1975CE CE

Page 1: ...ined a house fire may result To reduce the risk of fire follow the installation instructions Failure to follow instructions may result in property damage bodily injury or even death Contact local buil...

Page 2: ...Vermont Castings stove has been made with the utmost care and will provide you with many years of service As you become acquainted with your new stove you will find that its appearance is matched by...

Page 3: ...missions 13 O2 Catalyst 08 noncat 48 Loading Front and top Chimney connector for 8 flue collar 203 mm 8 diameter for 6 flue collar 152 mm 6 diameter Chimney flue size for 8 flue collar 203 mm 8 minimu...

Page 4: ...house fire Followallinstructions exactly and do not allow makeshift compromises to endanger property and personal safety all local regulations including those referring to na tional and European stan...

Page 5: ...masonry chimney with a nominal flue size of 203 x 203 mm 8 x 8 or 203 x 305 mm 8 x 12 and into a round flue with nominal flue size of 203 mm 8 A Defiant with a 152 mm 6 flue collar is approved for ve...

Page 6: ...efiant is equipped with the 203 mm 8 flue collar an oval to round adapter will be needed Double wall oval to round adapters are available from some manufacturers Your local dealer can help you select...

Page 7: ...ney connector to the outer end of the sleeve with sheet metal screws ST243 thinble connection 12 13 99 djt Thimble Sleeve Chimney Connector Flue Keep sleeve end flush with flue tile ST243 Fig 6 The th...

Page 8: ...through in your installation check with your building inspector before you begin Also check with the chimney connector manufacturer for any specific requirements Accessories are available for use as...

Page 9: ...ve and its connector and nearby combustibles Clearance is the distance between either your stove mea sured from the bottom edge of the stove s top plate or chimney connector and nearby walls floors th...

Page 10: ...nry other than to allow safe access to the controls of the stove For this reason minimum side clearances of 125 mm and a minimum rear clearance of 50 mm are recommended Summary of Clearances Minimum r...

Page 11: ...t Shield Elevation With Shield a t l e a s t 3 x D at least 1 5 x D at least 1 5 x D Plan Without Shield Plan With Shield Air space of at least 12 mm between noncombustible shield and combustible mate...

Page 12: ...ar of the stove The unpainted side must face up towards the stove 3 Pass all four bolts through the large end of the keyholes and then pulling the shield forward to engage the smaller ends of the keyh...

Page 13: ...Installation 1 Attach the fan assembly at the bottom edge of the in ner back with two 2 1 4 20 x 3 4 hex head screws 2 Attach snapstat to the mounting holes on the underside of the bottom with two 2 1...

Page 14: ...e inner cover by pulling it straight out Fig 22 3 Remove the catalyst by gently pulling it straight out Fig 23 Place the catalyst where the catalyst s ce ramic components will not be damaged ST1187 re...

Page 15: ...atic thermostat to ensure an even heat output at whatever manual setting you select The thermostat senses the heating and cooling of the stove surface and adjusts the air shutter accordingly A Damper...

Page 16: ...king or the fire may go out if the fire dies down immediately as a result of the damper being closed Once the combustor starts working heat generated by burning the smoke will keep it working To deter...

Page 17: ...e the ash pan making sure to keep it level To keep the cover from sliding off and to keep ash from falling on the floor do not tilt the ash pan forward If the stove is in operation close the ash door...

Page 18: ...ue that accumulates on the glass surface should be removed regularly to prevent etching To clean the glass follow this procedure Be sure the glass is completely cool Clean the glass with water or a cl...

Page 19: ...spot Continuetomake small adjustments until the setting is right If additional adjusting of the latch does not enable the door to seal sufficiently in one area try adjusting the gasket in that area Pa...

Page 20: ...nless the involved parts are disassembled and then put back together If this is the case the job should be done only by a qualified service technician 5 16 diameter gasket seals the following parts Th...

Page 21: ...and replace if necessary Remove ashes from the ash pan and replace with a moisture absorbing material such as kitty litter to keep the interior of the stove dry Clean the dust from the inner sides of...

Page 22: ...ot If this test indicates a problem consider other possible fac tors as well such as the weather or a change in the quality of your fuel In warm weather draft is weaker than it is in colder winter wea...

Page 23: ...as fast it is likely that the performance change was caused by fly ash deposits on the catalytic element However continue the inspections of the chimney system for a few weeks to ensure that proper pe...

Page 24: ...Defiant Noncatalytic Catalytic Woodburning Stove 9 80 21 20 17 19 16 18 10 11 2 13a 14 15 13b 63 58 32 59 3 36 29 81 39 40 47 38 12 45 37 31 50 51 52 55 70 69 64 68 62 74 72 61 71 69 65 67 74 72 62 30...

Page 25: ...Ashlip See Chart Pg 26 41 Gasket Fireback 30005209 42 Refractory Fireback 30005203 43 Retainer Inner Cover Refractory 30005248 44 Refractory Inner Cover 30005205 45 Andiron 30002827 46 Refractory Acce...

Page 26: ...the firebox should be replaced with stainless steel for ease of future disassembly Defiant Noncatalytic Catalytic Woodburning Stove Model 1975CE continued Shell Enamel Parts Defiant Model 1975 Brown P...

Page 27: ...2 Proof of original purchase date 3 Date of failure of catalyst 4 Any relevant information or circumstances regarding determina tion of failure 5 In addition the owner must return the failed catalyst...

Page 28: ...MHSC 149 Cleveland Drive Paris Kentucky 40361 www mhsc com...

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