Vermont Castings 33CFDV(N/P)(V/I)SB, Installation And Operating Instructions Manual

Page 1: ...Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to this manual For assistance or additional information consult a qualified installer servi...

Page 2: ...BLOT 31 Optional Fan Blower System FK12 31 Operating Instructions Millivolt 32 For Your Safety Read Before Lighting 32 What To Do If You Smell Gas 32 Lighting Pilot for the First Time 32 Lighting Pilo...

Page 3: ...all service or repair the fireplace Have burner system inspected annually by a qualified service person IMPORTANT SAFETY INFORMATION This fireplace is a vented product This fireplace must be properly...

Page 4: ...t or any other accessory not approved for use with this fireplace 24 Do not operate appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed quali...

Page 5: ...S Natural Gas Propane LP Inlet Minimum 5 5 w c 11 0 w c Inlet Maximum 14 0 w c 14 0 w c Manifold Pressure 3 5 w c 10 0 w c Off Pilot On Knob Hi Lo Knob FP3011 FIREPLACE CONTROLS COLD CLIMATE OPTION IP...

Page 6: ...ents and for firebox dimensions The framing headers may rest on the top of the firebox standoffs Do not bring headers below top of standoffs The firebox may be installed directly on a combustible floo...

Page 7: ...343 4 883 mm D 27 689 mm 291 8 740 mm 331 8 841 mm E 18 457 mm 197 8 505 mm 197 8 505 mm F 157 8 430 mm 157 8 430 mm 157 8 430 mm G 211 8 537 mm 221 8 562 mm 261 2 673 mm H 231 4 591 mm 255 8 657 mm...

Page 8: ...al codes includ ing permits and inspections The following factors should be taken into consideration Clearance to side wall ceiling woodwork and windows Minimum clearances to combustibles must be main...

Page 9: ...ure fireplace to the floor Use four 4 screws to attach fireplace to framing The side nailing flanges are 1 2 or 5 8 to accommodate different wall thickness FINISHING MATERIAL NOTE Any wiring i e remot...

Page 10: ...aside Figure 9 Remove Screws Remove Screws 7 Collar FP3022 Figure 9 Remove 7 Collar and Gasket 3 Remove the plate with the 4 collar and gasket by re moving four 4 screws Set aside Figure 10 4 Remove...

Page 11: ...Gasket 7 Remove the small square plate and gasket by removing four 4 screws Set aside Figure 13 Remove Screws Small Square Plate FP3027 Figure 13 Remove Small Square Plate and Gasket 8 Install the pl...

Page 12: ...h the side wall or vertical through the roof Only Vermont Castings Group venting components specifically approved and labeled for this fireplace may be used Flexible UL1777 listed venting may be used...

Page 13: ...ances 100 000 BTU h 30kW 6 15cm for appliances 10 000 BTU h 3kW 9 23cm for appliances 10 000 BTU h 3kW and 50 000 BTU h 15kW 12 30cm for appliances 50 000 BTU h 15kW C Clearance to permanently closed...

Page 14: ...ocal codes and or the current National Fuel Code ANSI Z223 1 NFPA 54 Canadian Installations The venting system must be installed in accordance with the current CSA B149 1 installation code FLEX VENT P...

Page 15: ...assembly the joints we suggest put ting a lubricant Vaseline or similar on the male end of the twist lock pipe prior to assembly Male End Female End Screw Holes TWL100 Figure 18 Twist lock Pipe Joints...

Page 16: ...and position the fire place in accordance with same EXAMPLE A If the vertical dimension from the floor of the unit is 11 3 4 m the horizontal run to the face of the outer wall must not exceed 14 4 3...

Page 17: ...ARNING Rear Top Vent Vertical Side wall Horizontal sections of this vent system require a minimum of 3 76 mm clearances to combustibles at the top of the flue and 1 25 mm clearance at the sides and bo...

Page 18: ...ombustible Walls Hole opening should be 71 2 191 mm diameter Step 2 Secure firestop to the inside frame center in the 95 8 x 95 8 vent opening Step 3 Measure the horizontal length requirement for the...

Page 19: ...bus tible materials is 3 76 mm on top and 1 25 mm on the bottom and sides unless otherwise noted When vent termination exits through foundations less than 20 508 mm below siding outcrop the vent pipe...

Page 20: ...run the length of the horizontal run MUST be reduced by 18 457 mm This does not apply if the 45 elbows are installed on the vertical part of the vent system The maximum number of elbow degrees in a sy...

Page 21: ...ed flue restrictors onto the top edge of the firebox flue adapter according to the Vertical Side wall Installation Flue Restrictor Chart Step 1 Locate vent opening on the wall It may be necessary to f...

Page 22: ...w Step 1 and 2 on Page 21 Step 3 Install the four 4 spacer springs on the 4 flex vent pipe When installing the spacer springs around the 4 pipe stretch the spring to approximately 15 381 mm wrap the s...

Page 23: ...nting clearances are observed If venting system is installed below ground we rec ommend a window well with adequate and proper drainage to be installed around the termination area If installing a snor...

Page 24: ...uced by 18 450 mm Example Maximum horizontal length No elbows 10 3 m 1 x 45 elbow 8 5 2 6 m 2 x 45 elbows 7 2 1 m A minimum of an 8 2 5 m vertical rise is required Two sets of 45 elbow offsets may be...

Page 25: ...ual to 93 4 x 93 4 248 x 248 mm 4 Proceed to plumb for additional openings through the roof In all cases the opening must provide a minimum of 1 inch clearance to the vent pipe i e the hole must be at...

Page 26: ...feet Flat to 6 12 1 0 Over 6 12 to 7 12 1 25 Over 7 12 to 8 12 1 5 Over 8 12 to 9 12 2 0 Over 9 12 to 10 12 2 5 Over 10 12 to 11 12 3 25 Over 11 12 to 12 12 4 0 H Minimum height from roof to lowest d...

Page 27: ...o between 11 and 13 inches of water If you do not reduce incoming gas pressure burner system regula tor damage could occur Install external regulator with the vent pointing down as shown in Figure 51...

Page 28: ...t lightly to male threads This will prevent excess sealant from going into pipe Excess seal ant in pipe could result in clogged burner system valve We recommend that you install a sediment trap drip l...

Page 29: ...he factory 3 The junction box cover has a factory installed romex style strain relief connector After connecting the wires route the wire leads through this connector Refer to the wiring diagram in Fi...

Page 30: ...m for Wall Switch ELECTRICAL INSTALLATION MILLIVOLT REMOTE WALL SWITCH Position the wall switch Do not extend beyond the 15 feet of wire OPTIONAL DC REMOTE SYSTEMS See section entitled Hearth Mount in...

Page 31: ...ed This system requires that 110 120 VAC to be wired to the factory installed junction box before the fireplace is permanently installed Figure 56 Black Black Green Black Black White Thermostatic Swit...

Page 32: ...ified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part of it has been under water Immediately call a qualified service technician...

Page 33: ...1 and 2 LIGHTING PILOT Pilot Position Check for gas leaks in each of the following locations Pipe from the gas supply line connection to the gas valve Burner connections Field made joints gas shutoff...

Page 34: ...position It will take less than four 4 seconds for the burner to ignite MAIN BURNER SWITCH This switch allows you to turn on and to turn off the main burner without using the gas valve knob is in the...

Page 35: ...ot use open flame to check for gas leaks ELECTRICAL WIRING General 1 This fireplace is equipped with an IPI control valve which operates on 6 volts The 6 volt DC adapter plugs into the fireplace junct...

Page 36: ...leads through this connector Refer to the wiring diagram in Figure 59 Figure 59 Junction Box Wiring Diagram Junction Box Factory Supplied Not Supplied 120V AC 60Hz ELECTRICAL INSTALLATION IPI WALL SW...

Page 37: ...Switch DC Power Green Ground Gas In Gas Out Pilot Gas Tubing Valve Cold Climate Switch Main Switch ELECTRICAL INSTALLATION IPI CAUTION Electrical connections should only be performedbyaqualified lice...

Page 38: ...one Follow the gas supplier s instruc tions If you cannot reach your gas supplier call the fire department C Turn Master Switch to ON position by hand Never use tools If the switch will not function b...

Page 39: ...ow B in the safety information on Page 38 If you do not smell gas go to next step 4 Press the wall switch to the ON position Sparker will spark and pilot flame will light 5 Once pilot flame is establi...

Page 40: ...il Two RED 1 time No Sensor Signal Three RED 1 time Trial Lockout One GREEN every 2 seconds until manual reset Flames Loss Lockout One RED GREEN every 2 seconds until manual reset AC Power On GREEN So...

Page 41: ...elease the two 2 latches on the top of the fireplace by pulling forward and up Figure 61 3 Tilt glass frame out and lift glass frame up and away Figure 62 4 Set glass frame aside Figure 62 Remove Safe...

Page 42: ...is blue and only in the center turn off unit and let cool After unit is cool remove logs and check to make sure rock wool is placed correctly Replace logs NOTE The type of installation vent system con...

Page 43: ...eld 3 Install the center firebrick panel on the back wall first Stand firebrick panel straight up against the back of fireplace with the bottom edge at bottom of inner firebox 4 Repeat Step 3 with the...

Page 44: ...tab in the center front of the false hearth up to a 90 angle Figure 71 Place the top log 4 by resting the square notch located on the bottom of the log over the tab mentioned above Rest the top part...

Page 45: ...Center Tab Figure 71 LG1183 Figure 73 WARNING Do not sprinkle the lava rock on top of the burner This may cause potential sooting glass breakage and a fire hazard LAVA ROCK PLACEMENT Sprinkle lava ro...

Page 46: ...g the latches on top of the fireplaces and tilting frame for ward Lift off and set aside 4 Remove the logs if they are installed Vacuum the rock wool off the burner 5 Remove the four 4 pin log plate a...

Page 47: ...duals If the barrier becomes damaged the barrier shall be replaced with the manufacturer s barrier for this appliance Any safety screen guard or barrier removed for servicing the appliance must be rep...

Page 48: ...eplace manufacturer No substitute materials may be used Handle glass door with care to avoid striking or scratch ing it on hard objects To clean glass door follow Glass Removal procedure outlined in t...

Page 49: ...re that the thermocouple connection at the gas valve is fully inserted and tight Disconnect the thermocouple from the valve place one millivolt lead wire on the tip of the thermocouple and the other m...

Page 50: ...ss does not show solid green The 5 pin connector on the AC board broken or bent AC plug is plugged to AC mains Battery voltage low Using battery Check valve connections Check power supply go through A...

Page 51: ...Glass Kit Diamond GKD Glass Kit Onyx GKO Glass Kit Sapphire GKS Blower Kits T Stat Blower w Speed Control BLOT Manual Blower FK12 Speed Control 26D0746 SYMPTOM POSSIBLE CAUSE ACTION The pilot and mai...

Page 52: ...6161K 20306695K 20306701K Kits Sold Separately 3 Blower 1 BLOT BLOT BLOT 4 Firebrick Kit Cottage Clay 1 FB33CFDVCC FB36CFDVCC FB42CFDVCC 4 Firebrick Kit Cottage Red 1 FB33CFDVCR FB36CFDVCR FB42CFDVCR...

Page 53: ...Pilot Assembly 1 37D0018K 37D0019K 37D0018K 37D0019K 37D0018K 37D0019K 5 Replacement Thermocouple 1 24D0808 24D0808 24D0808 24D0808 24D0808 24D0808 6 Replacement Igniter and Wire 1 10001297 10001297 1...

Page 54: ...E0101 95E0101 95E0101 4 Pilot Assembly 1 95E0103 95D0104 95E0103 95E0104 95E0103 95E0104 5 Control Board 1 95E0108 95E0108 95E0108 95E0108 95E0108 95E0108 6 Injector 1 58D0061 62D3005 59D0062 20H3146...

Page 55: ...ck Pipe 20 Rigid Pipe single pack 7TDVP20 30 Flex Pipe single pack 7FDVP30 12 18 Adjustable Vent Length 7TDVP1218 35 64 Adjustable Vent Length 7TDVP3564 8 Vent Pipe 4 pack 7TDVP8 4 12 Vent Pipe 4 pack...

Page 56: ...ination Screen Guard 7TBSG Up and Out Starter Kit w 40 Flex Pipe Firestop Cool 7FDVSCTK Touch Termination w Siding Shield and 2 ea Clamp Bands Twist Lock Pipe 20 Termination Pipe 8 pack 7TDVP20 8 10 1...

Page 57: ...pipe length galvanized 46DVA 12 3 6 24 pipe length galvanized 46DVA 24 3 6 36 pipe length galvanized 46DVA 36 3 6 48 pipe length galvanized 46DVA 48 4 6 81 2 pipe length galvanized 46DVA 08A 4 6 16 p...

Page 58: ...o comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed MASSACHUSETTS RESIDENTS ONLY 2...

Page 59: ...Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance and does not extend to 1 firebox burner assembly damage...

Page 60: ...EL ENERGUIDE RATINGS FIREPLACE EFFICIENCY PERCENTAGE D O E AFUE PERCENTAGE 33CFDVNV 58 3 59 70 33CFDVPV 67 1 63 83 33CFDVNI 61 9 59 70 33CFDVPI 72 6 63 83 36CFDVNV 63 0 62 01 36CFDVPV 67 7 66 16 36CFD...