Vermont Castings DBT33, Installation Instructions & Homeowner'S Manual

Page 1: ...ny electric switch Do not use any phone in your building Immediately call yourgas supplier from your neighbours phone Follow the gas suppliers instructions If you cannot reach your gas supplier call the re department WARNING IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE FOR YOUR SAFETY Installation a...

Page 2: ...ation Instructions General Venting Information Terminal Location 9 Connecting Direct Vent Components 11 How To Use The Vent Graph 11 Vertical sidewall Applications 12 Vertical sidewall Installations 13 Below Grade Installations 14 Vertical Through The Roof Applications 15 Vertical Through The Roof Installations 17 Venting Components crimped end venting 18 Venting Components Twist Lock venting 19 O...

Page 3: ...s or decorations be hung on or around the replace 9 Under no circumstances should any solid fuels wood coal paper or cardboard etc be used in this replace 10 The ow of combustion and ventilation air must not be obstructed in any way 11 When the replace is installed directly on carpeting vinyl tile or any combustible material other than wood the replace must be installed on a metal or wood panel ex...

Page 4: ...356 mm 14 406 mm 16 406 mm 16 G 810 mm 31 89 946 mm 37 25 946 mm 37 25 H 152 mm 6 181 mm 7 13 190 mm 7 5 I 149 mm 5 87 171 mm 6 75 159 mm 6 25 J 200 mm 7 87 254 mm 10 213 mm 8 38 K 297 mm 11 343 mm 13 5 318 mm 12 5 Framing Dimensions L 894 mm 35 18 1010 mm 39 75 1016 mm 40 M 1264 mm 49 75 1403 mm 55 25 1422 mm 56 N 708 mm 24 87 714 mm 28 13 718 mm 28 25 ROD 368 mm 14 5 419 mm 16 5 419 mm 16 5 ROW ...

Page 5: ...projects out 12 305 mm or more from the front of the replace Cold climate Installation Recommendation When installing this unit against a non insu lated exterior wall or chase it is mandatory that the outer walls be insulated to conform to appli cable insulation codes FRAMING AND FINISHING 1 Choose the unit location 2 Place the unit into position and secure it to the oor with 1 5 38 mm screws or n...

Page 6: ...AS SPECIFICATIONS Max Min Input Input Model Fuel Gas Control BTU h BTU h DBT33RN Nat Millivolt 15 000 10 500 DBT33RP Prop Millivolt 15 000 11 250 DBT36RN Nat Millivolt 18 000 12 600 DBT36RP Prop Millivolt 18 000 13 500 DBT39RN Nat Millivolt 22 000 15 400 DBT39RP Prop Millivolt 22 000 16 500 GAS INLET MANIFOLD PRESSURES Fig 3 Fig 4 DBT33 DBT36 DBT39 CERTIFIED TO ANSI Z21 88b 1999 CSA Z2 33b M99 Ven...

Page 7: ...t necessary to provide a 1 8 test point up stream of the control When using copper or ex connectors use only approved t tings Always provide a union when using black iron pipe so that the gas line can be easily disconnected for burner or fan servicing See the gas speci cation for pressure details and ratings The replace valve must not be subjected to any test pressures exceeding 1 2 p s i Isolate ...

Page 8: ... alignment Take care not to damage the thermocouple thermopile or igniter 9 SIT 820 NOVA Gas Control Valve Fig 9 a Using a Torx T20 or slotted screwdriver remove and save the three pressure regulator mounting screws A pressure regulator tower B and diaphragm C b Ensure the rubber gasket D is properly positioned and install the new Hi Lo pressure regulator to the valve using the new screws E suppli...

Page 9: ...l air supply inlet 72 inches 1828mm minimum L clearance above paved side walk or a paved driveway located on public property 84 inches 2133mm mini mum M clearance under veranda porch deck 12 inches 305mm minimum N Clearance above a roof shall extend a minimum of 24 610mm above the highest point when it passes through the roof surface and any other obstruction within a horizontal distance of 18 450...

Page 10: ...DBT33 DBT36 DBT39 10 10002789 0 Fig 11 Fig 12 Fig 13 Fig 14 Fig 15 ...

Page 11: ...ts with three sheet metal screws Fig 16 Wipe off excess sealant CANADIAN INSTALLATIONS The venting system must be installed in accordance with the current CAN CGA B149 1 or 2 installation code U S A INSTALLATIONS The venting system must conform to local codes and or the current National Fuel Code ANSI Z223 1 Only venting components manufactured by CFM Majestic Inc can be used in Direct Vent system...

Page 12: ...er of 90º elbows per side wall instal lation is three 3 If a 90º elbow is tted directly onto the replace ange the maximum horizontal vent run before the termination is 36 914 mm If a 90º elbow is used in the horizontal vent run level height maintained the maximum horizontal vent length is reduced by 36 914 mm Fig 20 This does not apply if the 90º elbows are used to increase or redirect a vertical ...

Page 13: ...restop with 8 sheet metal screws supplied Install restop assembly Fig 23 Zero clearance sleeve is only required for combustible walls STEP 3 Place replace into position Fig 24 Measure the vertical height X required from the base of the ue collars to the centre of the wall opening STEP 4 Apply a bead of silicone to the inner and outer ue collars of the replace and using three 3 screws attach an app...

Page 14: ... positioned BELOW GRADE INSTALLATIONS When it is not possible to meet the required vent terminal clearances of 12 305mm above grade level a snorkel vent kit is recommended It allows installation depth of down to 7 178mm below grade level The 7 is measured from the centre of the horizontal vent pipe as it penetrates through the wall If venting system is installed below ground we recommend a window ...

Page 15: ...THE ROOF APPLICATIONS This Gas Fireplace has been approved for Vertical installations up to 40 12 m in height Up to a 10 horizontal vent run can be installed within the vent system using a maximum of two 90º elbows Fig 30 Up to two 45º elbows may be used within the horizontal run For each 45º elbow used on the horizontal level the maximum horizontal length must be reduced by 18 Example Maximum hor...

Page 16: ...ce MUST BE FITTED TO THE APPLIANCE at installation Fitting The Restrictor Plate 1 Remove the window glass frame assembly 2 Locate the rebox baf e assembly in the top rear area of the rebox Fig 32 3 Remove the four 4 nuts along the front edge and the three 3 screws along the rear edge of the baf e assembly Remove the baf e assembly from the rebox 4 Remove the two 2 screws from the top face of the b...

Page 17: ...tion and secure Fig 35 7 Install roof support Fig 36 and roof ashing making sure upper ange of ashing is below the shingles Fig 37 8 Install appropriate pipe sections until the venting is above the ashing See Fig 37 9 Install storm collar and seal around the pipe 10 Add additional vent lengths for proper height Fig 38 11 Apply high temperature sealant to 4 and 7 collars of vertical vent terminatio...

Page 18: ...lation Offsets 90º transition elbow kit 7DVRT90 for Vertical Sidewall Applications or thru the roof Telescopic vent sections 7DVP610 6 to 10 adjustable length 7DVP1018 10 to 18 adjustable length 7DVP1834 18 to 34 adjustable length 7DVP3466 34 to 66 adjustable length Pipe sections for vertical or horizontal venting Model 7DVP8 4 per box Model 7DVP12 4 per box Model 7DVP24 4 per box Model 7DVP36 Mod...

Page 19: ...llation 45º elbow kit 7TDV45 for Vertical Installation Offsets 90º transition elbow kit 7TDV90 for Vertical Sidewall Applications or thru the roof Telescopic vent sections 7TDVP1218 12 to 18 adjustable length 7TDVP3564 35 to 64 adjustable length Pipe sections for vertical or horizontal venting Model 7TDVP8 Model 7TDVP12 Model 7TDVP24 Model 7TDVP36 Model 7TDVP48 Firestop Spacer Model 7DVFS Attic In...

Page 20: ...ith lemon oil Do not use water or household cleaners on any brass components LOUVRE REMOVAL The top louvre panel is removed by lifting the panel vertically and pulling it away from the appliance Fig 39 The lower access door is hinged along the bottom edge and is folded down to allow access GLASS FRAME REMOVAL 1 Turn the replace OFF including the pilot 2 If the unit has been operating allow time fo...

Page 21: ...the right support bracket located over the burner housing and place the log in position 6 Place the left top log in position by aligning the hole on the underside of the log with the lug on the top face of the rear log The front end of the log rests in the cut out on the left front log 7 Place the right top log in position by aligning the hole on the underside of the log with the lug on the top fa...

Page 22: ...ear the centre of the gas control valve Fig 44 45 FLAME CHARACTERISTICS It is important to periodically perform a visual check of the pilot and burner ames Compare them to the pictorials illus trated below Figs 43 49 If the ame patterns appear abnormal contact a quali ed ser vice provider for service and adjustment Fig 44 Fig 45 SIT Top Convertible SIT Fig 43 Fig 47 Fig 48 Fig 49 DBT33 DBT36 DBT39...

Page 23: ... the next step 7 Remove glass door before lighting pilot See Glass Frame Removal in manual 8 Visibly locate pilot by the main burner 9 Turn knob on gas control counter clockwise to PILOT neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the Fire Department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will...

Page 24: ...DBT33 DBT36 DBT39 24 10002789 0 TROUBLE SHOOTING THE GAS CONTROL SYSTEM HONEYWELL MILLIVOLT VALVE ...

Page 25: ...upplied must be used to conduct this test 3 Pilot burning no gas to A Wall switch or wires defective Check wall switch and wires for proper connections main burner Jumper wire across terminals at wall switch if burner comes on replace defective wall switch If okay jumper wires across wall switch wires at valve if burner comes on wires are faulty or connections are bad B Thermopile may not be 1 Be ...

Page 26: ... Pilot assembly SIT Top convertible RP 10002265 N A N A 5 Pilot SIT N A 10001295 10001295 6 Pilot SIT Top convertible 10002266 N A N A Pilot ori ce SIT Nat N A 54273 54273 Pilot ori ce SIT Prop N A 54272 54272 Pilot ori ce SIT Top convertible Nat 10002268 N A N A Pilot ori ce SIT Top convertible Prop 10002269 N A N A 7 Pilot hood SIT Top convertible 10002385 N A N A 8 Thermocouple RN RP 53373 5337...

Page 27: ...10002822 10001781 10002821 Gasket window glass 57317 57317 57317 19 Clamp window frame assembly 54174 54174 54174 20 Window trim polished brass with magnets 55005 57480 57483 21 Top louvre assembly 10000292 10000037 10000039 22 Bottom Louvre assembly 10000293 10000038 10000040 23 Hinge bottom louvre assembly 52356 52356 52356 Restrictor plate 10002495 N A N A Remote ON OFF switch 51842 51842 51842...

Page 28: ...DBT33 DBT36 DBT39 28 10002789 0 PARTS PICTORIAL ...

Page 29: ...the white wire of the power line to the chrome screw of the socket assembly 8 Connect the black wire of the power supply line to the brass screw polarized of the socket assembly 9 Re t the socket assembly back into the electrical box and replace the front cover plate Secure the cable with the clamp on the outside of the EB 1 base plate and re t the EB 1 assembly to the appliance with the screw rem...

Page 30: ...ntrol will require suitable extension of the component wiring 4 The power supply may be connected in 2 ways Method A Route the 6 lead tted to the unit to a conveniently located wall socket Method B The EB1 receptacle box Pt ZA1200 may be hard wired into the house supply The fan lead is then plugged into the EB1 box Fig 50 FK12 This auxiliary fan system increases the ef ciency of the circu lation o...

Page 31: ...refractory panels into place to hold the rear panel secure Adjust the top adjustable tabs to hold the side panel against the rebox wall and secure the tab Repeat the procedure on the other side 8 Replace the logs and frame glass assembly For esthetic purposes we recommend lining up the horizontal mortar lines Fig 52 Fig 53 FRONT WINDOW SCREEN An optional front window screen is available for the DB...

Page 32: ...Assemble the Bay Window Kit according to the instruc tions supplied with the kit 5 Place the 2 pieces of ceramic refractory along the base of the bay window Fig 59 6 Hang the Bay Window Assembly over the existing front frame glass assembly 7 Re install the upper louvre assembly Do not remove the existing front frame and glass panel REMOTE CONTROLS Optional remote control units are available to con...

Page 33: ...10002789 0 33 DBT33 DBT36 DBT39 ...

Page 34: ...ouveau foyer au gaz CFM Majestic Inc contre tous défauts de fabrication et de matières premières pour une période d un an à compter de la date d installation sujet aux conditions et limitations suivantes GARANTIE A VIE PROLONGEE Les pièces de l échangeur de chaleur de la chambre à combustion et du brûleur en céramique de tout produit CFM Majestic Inc sont garanties pour la vie de l acheteur d orig...