Vermont Castings VANGUARD G53902, Assembly Manual

Page 1: ...VERMONT CASTINGS VANGUARD TM MC 3 BURNER BARBECUE G53902 ASSEMBLY MANUAL REGISTER YOUR NEW GRILL AT WWW VERMONTCASTINGSBBQ COM LAST UPDATE MAR 25 2020 SERIAL NO N DE SÉRIE ...

Page 2: ...nt Castings barbecues are designed to deliver your best grilling experience With a durable robust construction built to last through the years thoughtfully constructed components that stand up to grilling in any season and a simplified system to make maintaining your investment easier Vermont Castings continues the promise of unwavering quality and purposeful design Vermont Castings barbecues do m...

Page 3: ...TICLE NEEDS 2 TO LIFT To ORDER non warranty replacement parts or accessories or to register your warranty please visit us on the web at www vermontcastingbbq com DANGER 1 If you smell Gas a Shut off gas to the appliance b Extinguish any open flame c Open lid d If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 2 Requires two people to comp...

Page 4: ......

Page 5: ...heel Bushing 3 6 Pin Wheel 1 7 Spacer Door Handle 4 8 Pin Main Burner 3 9 NO 10 24UNC x 23 Screw 4 10 20UNC x 18 Screw 8 11 Electrode Wire Clip 3 12 NO 10 24UNC x 13 Hex Screw 4 TOOLS REQUIRED Mallet Screwdrivers Wrench 4 People SYMBOLS HARDWARE PACK SYMBOLS THESE SYMBOLS ARE USED THROUGHOUT THIS ASSEMBLY MANUAL TO EMPHASIZE CRITICAL AND IMPORTANT PART INFORMATION HEAVIEST END STOP PARTS ...

Page 6: ...Brace with Door Magnet G539 1300 01 CK 1 Metal Hose G508 0024 01 CL 1 Hose Connector G537 0002 01 ITEM NO QTY DESCRIPTION PART NO DA 1 Grease Drawer Assembly G539 2400 01 DB 1 Replacement Liner G366 0056 01 DC 1 Grease Pan G366 0055 01 DD 1 Heat Shield Grease Pan G366 0060 01 EA 1 Side Shelf Table Left G539 0025 01 EB 3 Tool Hooks G366 0041 01 EC 1 Side Shelf Table Right G539 0026 01 ED 4 Side She...

Page 7: ...tcastingsbbq com START IT EXPLODED PARTS Hardware Pack AA AB AC AD AE AF BA BB BC BD BE BF BG BI BH BJ CA CD CC CG CE1 CE2 CE3 CF CH CL CI CK DA DC DD DB EA EC EB ED FB FA FC FE FD FF FG FH FI FJ FK FL FM FN FO FP FQ GA GB GC CB H1 F2 F1 CJ ...

Page 8: ...8 MODEL No 085 3155 2 G53902 BUILD IT STEP 1A BUILD IT Assemble on a FLAT and SOFT surface to avoid damage 2 x4 FH F2 ...

Page 9: ...BUILD IT STEP 1B STEP 1C AA CE2 CE1 BATTERY NOT INCLUDED CE1 9 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT CF ...

Page 10: ...STEP 1D 4 x2 F2 CE1 BUILD IT 10 MODEL No 085 3155 2 G53902 BUILD IT 11 x1 ...

Page 11: ...11 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 2A BUILD IT 2 x4 FP F1 The door stopper should be on the left side ...

Page 12: ...BUILD IT STEP 2B 2 x4 F1 F2 12 MODEL No 085 3155 2 G53902 BUILD IT ...

Page 13: ...13 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT 5 6 x3 x1 Mallet STEP 3B STEP 3A BUILD IT GB GA F1 F2 GC ...

Page 14: ...STEP 4A 3 x4 F1 F2 BUILD IT BACK PANEL ASSEMBLY 14 MODEL No 085 3155 2 G53902 BUILD IT ...

Page 15: ...STEP 4B BUILD IT FJ FK BACK PANEL ASSEMBLY 15 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT Tighten top screw ...

Page 16: ...BACK PANEL ASSEMBLY Tighten all screws 16 MODEL No 085 3155 2 G53902 BUILD IT STEP 4C 3 x4 BUILD IT FJ FK ...

Page 17: ...Assemble ground wire 17 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 4D BUILD IT 12 x4 CJ CF CE1 ...

Page 18: ...18 MODEL No 085 3155 2 G53902 BUILD IT STEP 5 BUILD IT 3 x2 CJ FN VIEW FROM INSIDE ...

Page 19: ... 586 4660 www vermontcastingsbbq com BUILD IT STEP 6A BUILD IT STOP PROPANE CUSTOMERS PROCEED TO STEP 6B FOR NATURAL GAS CONVERSION CUSTOMERS ONLY You will need a Convertible Valve System Kit Model 085 2261 4 in this step ...

Page 20: ...CA CE3 CC Ensure ignition switch wires are pushed in firmly 20 MODEL No 085 3155 2 G53902 STEP 6B BUILD IT BUILD IT ...

Page 21: ...21 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 6C 3 x2 FD FA ...

Page 22: ...22 MODEL No 085 3155 2 G53902 BUILD IT BUILD IT STEP 6D 3 x2 CA CH ...

Page 23: ...23 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 6E 3 x3 11 x2 CB CB 11 ...

Page 24: ...24 MODEL No 085 3155 2 G53902 BUILD IT BUILD IT STEP 7 2 x2 CI CH ...

Page 25: ...25 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 8 2 x4 BB ...

Page 26: ...Bend brace upward to enter locater hole in lower back panel 26 MODEL No 085 3155 2 G53902 BUILD IT BUILD IT STEP 9 3 x2 FQ FK FK ...

Page 27: ...BUILD IT STEP 10 2 x3 27 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT FI FI ...

Page 28: ...28 MODEL No 085 3155 2 G53902 BUILD IT BUILD IT STEP 11 BA AA ...

Page 29: ...29 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 12A STEP 12B 3 x3 10 x2 EA EB ED ...

Page 30: ...30 MODEL No 085 3155 2 G53902 BUILD IT BUILD IT STEP 12C ED EC 10 x2 ...

Page 31: ...31 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 13A 10 x2 F1 ...

Page 32: ...32 MODEL No 085 3155 2 G53902 BUILD IT BUILD IT STEP 13B EA F1 ...

Page 33: ...33 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 13C 1 x3 BA EA ...

Page 34: ...34 MODEL No 085 3155 2 G53902 BUILD IT BUILD IT STEP 13D F2 10 x2 ...

Page 35: ...35 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 13E BUILD IT EC F2 ...

Page 36: ...BUILD IT STEP 13F 1 x3 BA EC 36 MODEL No 085 3155 2 G53902 BUILD IT BUILD IT ...

Page 37: ...37 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 14 BUILD IT BH BA ...

Page 38: ...2 G53902 BUILD IT STEP 15A BUILD IT Electrode wires must be fed through the Burner Box BA and the Control Panel Heat shield CB in this step BC BE BE BD BD The valve orifice must enter the burner tube as shown VALVE BD BE BD ...

Page 39: ...39 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 15B 8 x3 BUILD IT BC BC BA ...

Page 40: ... wires between your thumb and index finger Insert wire into the appropriate terminal until a positive connection is made CE3 1 2 4 5 3 1 2 Main electrode 650 mm BD 3 Main electrode 950 mm BE 4 Ground wire CF 5 Ignition switch CE3 Ensure all electrode wires are inserted into the correct terminal as shown in diagram ...

Page 41: ...41 CONTACT US 1 844 586 4660 www vermontcastingsbbq com 3 x3 STEP 16A BUILD IT BUILD IT DA ...

Page 42: ...42 MODEL No 085 3155 2 G53902 BUILD IT STEP 16B BUILD IT DA DB DC ...

Page 43: ...43 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 16C BUILD IT DD DA ...

Page 44: ... Ensure all electrode wires are clipped firmly to the electrode wire clips as shown in STEP 15C Before installing the grease drawer assembly make sure the ignition wires are secure to the right cart side panel to avoid obstructing the grease drawer during installation ...

Page 45: ...45 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 17A 9 7 x2 x2 BUILD IT FL FO ...

Page 46: ...46 MODEL No 085 3155 2 G53902 BUILD IT STEP 17B 9 7 x2 x2 BUILD IT FO FM ...

Page 47: ...47 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 18 BUILD IT FM ...

Page 48: ...STEP 19 BUILD IT BF 48 MODEL No 085 3155 2 G53902 BUILD IT ...

Page 49: ...49 CONTACT US 1 844 586 4660 www vermontcastingsbbq com STEP 20 STEP 21 BUILD IT BUILD IT BG BI ...

Page 50: ...50 MODEL No 085 3155 2 G53902 STEP 22 BUILD IT STOP NATURAL GAS CONVERSION CUSTOMERS PROCEED TO STEP 23 BUILD IT FH FI FH FI ...

Page 51: ...ngsbbq com STEP 23 BUILD IT STOP Wrench NATURAL GAS CONVERSION CUSTOMERS ONLY You will need the natural gas hose included with the Convertible Valve System Kit Model 085 2261 4 in this step See Step 9A in manual included with this kit BUILD IT CH ...

Page 52: ...the sleeve back on the quick connect socket FIGURE B and insert the plug until the sleeve snaps forward locking the plug into the quick connect socket Be sure to leak test these connections prior to use FIGURE A FIGURE B Pipe nipple Supply valve OFF Natural gas supply 5 8 quick connect socket Push sleeve back to attach Plug Gas hose STEP 24 BUILD IT CONNECTING YOUR BARBECUE TO THE NATURAL GAS SOUR...

Page 53: ...R SURFACES WILL BECOME VERY HOT TO PREVENT BURNS ALWAYS WEAR INSULATED PROTECTIVE BARBECUE GLOVES WHEN USING THE BARBECUE KEEP AWAY FROM COMBUSTIBLE MATERIALS KEEP CHILDREN AND PETS AWAY FROM THIS GAS FIRED BARBECUE AVOID DANGEROUS FIRES DO NOT LEAVE YOUR BARBECUE UNATTENDED WHILE IN OPERATION BUILD IT ...

Page 54: ...WORKS IS KEY TO USING IT SAFELY 7 THINGS IF YOU ONLY READ GRILL SAFETY CHECKLIST CHECKING FOR LEAKS REGULATOR FLOW OPERATION OPERATION BLOCKED BURNER VENTURI RESOLVING LIGHTING INSTRUCTIONS PAGE 10 PAGE 6 PAGE 18 PAGE 17 PAGE 15 PAGE 14 PAGE 11 SHUT DOWN INSTRUCTIONS FLASH BACK FIRE IGNITION ISSUES LIMITING DEVICE 1 2 3 4 5 6 7 ...

Page 55: ...NOTES ...

Page 56: ...CONTACT US 1 844 586 4660 WWW VERMONTCASTINGSBBQ COM ...