Vermont Castings VANGUARD XE, Assembly Manual

Page 1: ...VERMONT CASTINGS VANGUARD XE TM MC 4 BURNER BARBECUE ASSEMBLY MANUAL REGISTER YOUR NEW GRILL AT WWW VERMONTCASTINGSBBQ COM LAST UPDATE NOV 09 2018 SERIAL NO N DE SÉRIE ...

Page 2: ... deliver more than heat they create a warmth that unites Lit with purpose our line of Vermont Castings barbecues are designed to deliver your best grilling experience With a durable robust construction built to last through the years thoughtfully constructed components that stand up to grilling in any season and a simplified system to make maintaining your investment easier Vermont Castings contin...

Page 3: ...PARTS ...

Page 4: ...ew ST4 8 x 10 Tapping Screw ST4 2 x 20 Tapping Screw ST4 2 x 10 Tapping Screw Wheel Bushing Pin Wheel Spacer Door Handle Pin Main Burner NO 10 24UNC x 18 Screw 6 29 35 2 1 3 3 1 4 4 4 Mallet Screwdrivers Wrench 4 People SYMBOLS SYMBOLS THESE SYMBOLS ARE USED THROUGHOUT THIS ASSEMBLY MANUAL TO EMPHASIZE CRITICAL AND IMPORTANT PART INFORMATION HEAVIEST END STOP PARTS ...

Page 5: ...1 Side Shelf Fascia Left G540 0800 01 EC 1 Infrared Side Burner Table Right G540 0600 01 ITEM NO QTY DESCRIPTION PART NO ED 3 Tool Hooks G366 0041 01 EE 1 Infrared Side Burner Fascia Right G540 0900 01 EF 1 Infrared Side Burner Burner Box G535 3500 01 EG 1 Infrared Side Burner Lid G518 0036 01 EH 1 Infrared Side Burner Valve G540 0026 01 EI 1 Infrared Side Burner G535 8600 02 EJ 1 Electrode Set In...

Page 6: ...S Hardware Pack AA AB AC AD AE AF BA BB BC BD BE BF BG BI BH BJ CA CD CC CG CE1 CE2 CE3 CH CI CK DA DC DB EA EF EB EP FB FA FC FE FD FF F2 F1 FG FH FI FJ FK FL FM FN FO FP FQ GA GB GC ED EC EE EG EH EI EJ EK EL EM EN EO CF CB CL CJ H1 START IT ...

Page 7: ...7 CONTACT US 1 844 586 4660 www vermontcastingsbbq com STEP 1A BUILD IT Assemble on a FLAT and SOFT surface to avoid damage 2 x4 BUILD IT FH F2 ...

Page 8: ...BUILD IT 8 MODEL No 085 3157 8 G54002 BUILD IT STEP 1B 4 x2 BUILD IT AA CE1 CE2 BATTERY NOT INCLUDED F2 CE1 ...

Page 9: ...BUILD IT 9 CONTACT US 1 844 586 4660 www vermontcastingsbbq com STEP 2A BUILD IT 2 x4 BUILD IT FP F1 ...

Page 10: ...10 MODEL No 085 3157 8 G54002 BUILD IT BUILD IT STEP 2B 2 x4 F2 F1 ...

Page 11: ...11 CONTACT US 1 844 586 4660 www vermontcastingsbbq com STEP 3B 7 8 x3 x1 STEP 3A BUILD IT GA F1 GB GC F2 Mallet BUILD IT ...

Page 12: ...12 MODEL No 085 3157 8 G54002 BUILD IT STEP 4A 3 x4 BUILD IT F1 F2 ...

Page 13: ...13 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 4B BUILD IT FJ FK ...

Page 14: ...14 MODEL No 085 3157 8 G54002 BUILD IT STEP 4C 3 x4 BUILD IT FJ FK ...

Page 15: ...15 CONTACT US 1 844 586 4660 www vermontcastingsbbq com STEP 4D BUILD IT 3 x4 CF BUILD IT CJ CE1 ...

Page 16: ...16 MODEL No 085 3157 8 G54002 BUILD IT STEP 5 BUILD IT 3 x2 CJ FN VIEW FROM INSIDE ...

Page 17: ...KWISE 3 5 TURNS until it stops to complete the valve conversion Turn the orifice removal tool COUNTER CLOCKWISE to remove the LP orifice x 3 5 STEP 6A STEP 6B BUILD IT STOP FOR NATURAL GAS CONVERSION CUSTOMERS ONLY You will need a Convertible Valve System Kit Model 085 2261 4 in this step See Steps 3 and 4B in manual included with this kit Once complete proceed to the next step CA CA ...

Page 18: ...18 MODEL No 085 3157 8 G54002 BUILD IT STEP 6C BUILD IT CA CE3 CC ...

Page 19: ...19 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 6D 3 x2 FA FD ...

Page 20: ...20 MODEL No 085 3157 8 G54002 BUILD IT CH BUILD IT STEP 6E 3 x2 ...

Page 21: ...21 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT CB BUILD IT STEP 6F 3 x3 ...

Page 22: ...22 MODEL No 085 3157 8 G54002 BUILD IT BUILD IT STEP 7 2 x2 CI CH ...

Page 23: ...23 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 8 2 x4 BB ...

Page 24: ...24 MODEL No 085 3157 8 G54002 BUILD IT BUILD IT STEP 9 3 x2 FQ FP FK FK ...

Page 25: ...25 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 10 2 x3 FI FI ...

Page 26: ...26 MODEL No 085 3157 8 G54002 BUILD IT BUILD IT STEP 11 AA BA ...

Page 27: ...27 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 12A STEP 12B 3 x3 2 3 x2 x2 EP EB EA EA ED ...

Page 28: ...28 MODEL No 085 3157 8 G54002 BUILD IT BUILD IT STEP 12C 2 3 x2 x2 EP EE EC ...

Page 29: ...29 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT 2 x2 BUILD IT STEP 13A F1 ...

Page 30: ...30 MODEL No 085 3157 8 G54002 BUILD IT BUILD IT STEP 13B F1 EA ...

Page 31: ...31 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 13C 2 x2 F2 ...

Page 32: ...32 MODEL No 085 3157 8 G54002 BUILD IT BUILD IT STEP 13D EG EC ...

Page 33: ...33 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 13E Remove hardware from the valve CK EH ...

Page 34: ...34 MODEL No 085 3157 8 G54002 BUILD IT STEP 13F CK EL BUILD IT ...

Page 35: ...BUILD IT 35 CONTACT US 1 844 586 4660 www vermontcastingsbbq com STEP 13G 3 x2 BUILD IT EI EF EI EH ...

Page 36: ...BUILD IT 36 MODEL No 085 3157 8 G54002 BUILD IT STEP 13H 6 x2 EN EN EL EF ...

Page 37: ...37 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT 5 x1 BUILD IT STEP 13I EJ ...

Page 38: ...38 MODEL No 085 3157 8 G54002 6 x1 BUILD IT STEP 13J BUILD IT EJ ...

Page 39: ...39 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 13K BUILD IT EK ...

Page 40: ...40 MODEL No 085 3157 8 G54002 STEP 13L BUILD IT BUILD IT EO EO ...

Page 41: ...BUILD IT STEP 14 1 x6 BA EC 41 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT ...

Page 42: ...42 MODEL No 085 3157 8 G54002 BUILD IT BUILD IT STEP 15 BA BH ...

Page 43: ...ermontcastingsbbq com BUILD IT BUILD IT STEP 16A BC BA BE BD BE BD Electrode wires must be fed through the Burner Box BA and the Control Panel Heat shield CB in this step The valve orifice must enter the burner tube as shown BD BE VALVE ...

Page 44: ...BUILD IT STEP 16B 10 x4 BC BA BH 44 MODEL No 085 3157 8 G54002 BUILD IT ...

Page 45: ...gnition switch 1 2 3 4 5 6 7 Electrode wire retainer PORT 1 6 are interchangeable EJ CE3 BE 7 TIP Firmly grasp wires between your thumb and index finger Insert wire into the appropriate terminal until a positive connection is made 45 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT ...

Page 46: ...46 MODEL No 085 3157 8 G54002 BUILD IT STEP 17A BUILD IT DB DC DA 3 x3 ...

Page 47: ...47 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 17B DA ...

Page 48: ...48 MODEL No 085 3157 8 G54002 BUILD IT 11 9 x2 x2 BUILD IT STEP 18A FL FO ...

Page 49: ...49 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT 11 9 x2 x2 BUILD IT STEP 18B FO FM ...

Page 50: ...STEP 19 BUILD IT FM 50 MODEL No 085 3157 8 G54002 BUILD IT ...

Page 51: ...STEP 20 BUILD IT BF 51 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT ...

Page 52: ...52 MODEL No 085 3157 8 G54002 BUILD IT STEP 21 STEP 22 BUILD IT BG BI ...

Page 53: ...STEP 23 BUILD IT STOP NATURAL GAS CONVERSION CUSTOMERS PROCEED TO STEP 24 FI FH FI 53 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT FH ...

Page 54: ...ILD IT BUILD IT STEP 24 STOP NATURAL GAS CONVERSION CUSTOMERS ONLY You will need the natural gas hose included with the Convertible Valve System Kit Model 085 2261 4 in this step See Step 9A in manual included with this kit Wrench CH ...

Page 55: ...k connect socket Push the sleeve back on the quick connect socket FIGURE B and insert the plug until the sleeve snaps forward locking the plug into the quick connect socket Be sure to leak test these connections prior to use FIGURE A FIGURE B Pipe nipple Supply valve OFF Natural gas supply 5 8 quick connect socket Push sleeve back to attach Plug Gas hose STEP 25 BUILD IT CONNECTING YOUR BARBECUE T...

Page 56: ...RFACES WILL BECOME VERY HOT TO PREVENT BURNS ALWAYS WEAR INSULATED PROTECTIVE BARBECUE GLOVES WHEN USING THE BARBECUE KEEP AWAY FROM COMBUSTIBLE MATERIALS KEEP CHILDREN AND PETS AWAY FROM THIS GAS FIRED BARBECUE AVOID DANGEROUS FIRES DO NOT LEAVE YOUR BARBECUE UNATTENDED WHILE IN OPERATION ...

Page 57: ...OUR BARBECUE WORKS IS KEY TO USING IT SAFELY 7 THINGS IF YOU ONLY READ GRILL SAFETY CHECKLIST CHECKING FOR LEAKS REGULATOR FLOW OPERATION OPERATION BLOCKED BURNER VENTURI RESOLVING LIGHTING INSTRUCTIONS PAGE 10 PAGE 6 PAGE 18 PAGE 17 PAGE 15 PAGE 14 PAGE 11 SHUT DOWN INSTRUCTIONS FLASH BACK FIRE IGNITION ISSUES LIMITING DEVICE 1 2 3 4 5 6 7 ...

Page 58: ...58 MODEL No 085 3157 8 G54002 NOTES ...

Page 59: ...59 CONTACT US 1 844 586 4660 www vermontcastingsbbq com NOTES ...

Page 60: ...CONTACT US 1 844 586 4660 WWW VERMONTCASTINGSBBQ COM ...