Verner JCV 360, Installation, Operating, Maintenance Maual

Page 1: ...ne has different design features e g W W cooling mounting etc INSTALLATION OPERATING MAINTENANCE JCV 360 JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermot...

Page 2: ...irst start 4 3 Operation 5 4 Items requiring periodic renewal 6 5 Water cooling system first fill up and working principle 10 6 Oil system first fill up and working principle 11 7 Check before first s...

Page 3: ...lling the engine and adhere to the given instructions fully and in every respect throughout the operational life of the engine Type JCV 360 Displacement 360 cc 23 06 cubic inches Bore 63 mm 2 47 inche...

Page 4: ...s including oil cooler and its deaerating Tightness of entire water cooling system Tightness of exhaust system Tightness of motor mount to engine frame Electrical wiring Tightness of fuel system Opera...

Page 5: ...n to exceed operating temperature 85 C during engine operation The maximum temperature 100 C can be used only in the state of emergency and for 5 minutes maximum Head deflection and other accompanying...

Page 6: ...ooner than in a specified time the manufacturer must be notified to investigate the reason and offer a solution for the recurring problem Reduction drive belt The Heavy Duty reduction drive cog belt r...

Page 7: ...rcraft fuel tankers or pump NOTE THE PRODUCER RECOMMENDS USING ONLY PAPER MESH FILTERS Ignition timing The checking and adjustment of the ignition timing is illustrated in the Appendix The adjustment...

Page 8: ...ggested to pre charge the carburetors NOTE IN CASE OF ANY ENGINE FAILURE OR LEAKAGE IT IS FORBIDDEN TO START ENGINE BEFORE FIXING EVERY PROBLEM Carburetors Engine is equipped with two diaphragm carbur...

Page 9: ...B Engine speeds up easily but vibrates too much rough running This is rich mixture case Engine has low power and creates too much carbon particles which can damage piston and cylinder liner Screw Lo s...

Page 10: ...ON Immediately loosen Hi screw to maximum engine power setting otherwise en gine will overheat and be damaged due to excessive lean condition Loosen Hi screw for 1 8 of turn from maximal power setting...

Page 11: ...organ type oil cooler made of 8 mm diameter pipes can be used instead classic oil cooler Tubular organ type oil cooler functions similar to classic oil cooler but with less efficiency and smaller spa...

Page 12: ...rn it off Check oil level on oil level dipstick and fill if needed up to upper marker on oil level dipstick Always follow maintenance schedule for oil and oil filter exchanges Always empty oil from en...

Page 13: ...n cause engine damage 12 Tie aircraft down to protect from unexpected movement 13 Secure propeller area to protect from personal injury or another damage NOTE IN CASE OF ANY ENGINE FAILURE OR LEAKAGE...

Page 14: ...engine at this setting until both cylinder head temperature and cooling water temperature gauges register no more than 80 C 152 deg F 2 Switch off all radios and electronics 3 Carry out the hold off...

Page 15: ...repair facility of VERNER MOTOR in those countries where the manufacturer is represented by such an arrangement In case the engine is impacted by a propeller strike or otherwise serious damage it shou...

Page 16: ...rnermotor com 13 Appendix List of illustrations for the installation and maintenance instructions 1 Oil cooling system 17 2 Water cooling system 18 3 Electrical systems 19 4 Sparkplug exchange procedu...

Page 17: ...17 INSTALLATION OPERATING MAINTENANCE JCV 360 JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com Oil cooling system...

Page 18: ...18 INSTALLATION OPERATING MAINTENANCE JCV 360 JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com Water cooling system...

Page 19: ...19 INSTALLATION OPERATING MAINTENANCE JCV 360 JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com Electrical systems...

Page 20: ...INSTALLATION OPERATING MAINTENANCE JCV 360 JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com Sparkplug exchange procedure CORRECT INCORR...

Page 21: ...TION OPERATING MAINTENANCE JCV 360 JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com Carburetor adjusting illustration LO SCREW HI SCREW...

Page 22: ...22 INSTALLATION OPERATING MAINTENANCE JCV 360 JCV MOTOR s r o Vik ovice 562 788 13 umperk Water cooling system first fill up illustration 30 30...

Page 23: ...Oil hoses Check Check Check Check Replace Replace after each 3 years Fuel hoses Check Check Check Check Replace Replace after each 3 years Coolant Check Check Check Check Replace Replace after each 3...

Page 24: ...24 INSTALLATION OPERATING MAINTENANCE JCV 360 JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com ASSEMBLY OF ENGINE JCV 360...

Page 25: ...6C 01 05 COG WHEEL 1 pc 36C 01 03 CRANK SHAFT PIN 2 pcs 36C 01 04 CONNECTING ROD 2 pcs 36C 01 03 36C 01 04 36M 01 01 36C 01 02 36C 01 01 JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Euro...

Page 26: ...com vernermotor vernermotor com 36C 02 04 OIL PRESSURE SENSOR 1 pc 36C 02 05 OIL TEMPERATURE SENSOR 1 pc 36S 02 03 FLAT SHIM M6 5 pcs 36S 02 01 SCREW IMBUS M6 x 65 4 pcs 14 Nm 36S 02 02 SCREW IMBUS M6...

Page 27: ...1 9 1 pc 10 Nm JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com 36C 03 02 SHAFT 8 x 36 1 pc 36C 03 03 SPRING 1 pc 36S 03 01 FLAT SHIM M...

Page 28: ...S 04 01 SCREW IMBUS M5 x 10 3 pcs 10 Nm 36C 04 01 BEARING 63 22C3 1 pc 36C 04 02 SEALING RING CR 30x42x7 V 1 pc JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com ve...

Page 29: ...05 01 CENTERING PIN 8 6 7 2 pcs SCREW IMBUS M6 x 100 8 pcs 14 Nm 36C 11 02 CHAIN GUIDE RAIL 1 pc 36S 11 01 SPECIAL SCREW IMBUS 1 pc 12 Nm JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Eu...

Page 30: ...MBUS M6 x 20 2 pcs 12 Nm 36C 06 03 RUBBER GASKET 22 x 2 1 pc 36S 05 04 LOCK WASHER M 6 3 pcs JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermot...

Page 31: ...otor com vernermotor vernermotor com 36C 07 06 36S 02 03 FLAT WASHER M6 2 pcs 36S 07 01 SCREW M6 x 25 4 pcs 12 Nm 36S 05 02 SCREW M6 x 16 2 pcs 10 Nm 36S 05 04 LOCK WASHER M6 4 pcs 36S 07 02 SCREW M4...

Page 32: ...04 OIL PUMP CHAIN 1 pc JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com 36S 07 01 36S 08 01 SPECIAL SCREW IMBUS 1 pc 12 Nm 36C 08 01 3...

Page 33: ...cs 36C 09 04 PISTON RING I 1 pc JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com 36C 09 06 36C 09 07 PISTON RING IV 1 pc 36C 09 01 36C...

Page 34: ...AL 1 pc 36S 10 01 CENTRING PIN 12 x 13 2 pcs JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com 36S 10 01 ASSEMBLED CRANK CASE 36C 10 01...

Page 35: ...com vernermotor vernermotor com 36C 11 06 36C 11 07 SPRING SMALL 1 pc 36S 06 04 LOCK WASHER M 6 4 pcs 36C 11 08 CHAIN TENSIONER 1 pc 36S 05 04 LOCK WASHER M 8 4 pcs 36S 11 01 SPECIAL BOLT M 8 x 165 4...

Page 36: ...c INTAKE VALVE 2 pcs 36C 12 02 INTAKE CAMSHAFT 1 pc 36C 12 03 EXHAUST CAMSHAFT 1 pc JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com 36...

Page 37: ...8 x 1 20 2 pcs 28 Nm 36S 13 02 FLAT WASHER M8 SPECIAL 2 pcs JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com 36C 13 01 36S 13 01 36S 13...

Page 38: ...R HEAD COVER 1 pc 36C 14 02 CYLINDER HEAD COVER SEAL 1 pc SCREW IMBUS SPECIAL 4 pcs 14 Nm 36C 14 03 HEAD COVER SEAL 1 pc 36C 14 04 SPECIAL SCREW SEAL 4 pcs JCV MOTOR s r o Vik ovice 562 788 13 umperk...

Page 39: ...c 36C 15 02 WATTER PUMP PROPELLER 1 pc 36C 15 03 WATTER PUMP DRIVE SHAFT 1 pc JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com 36C 15 0...

Page 40: ...62 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com 36C 16 05 36S 05 03 SCREW M5 x 16 3 pcs 10 Nm 36S 16 03 SCREW M4 x 25 3 pcs 5 Nm 36S 16 01 FLAT WASHER M5 5 pcs 3...

Page 41: ...M5 2 pcs 36S 06 01 SCREW M6 x 20 1 pc 14 Nm JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com 36S 06 05 36S 15 01 SCREW M5 x 18 2 pcs 10...

Page 42: ...M 18 02 REDUCTION UNIT UPPER GEAR 1 pc 36C 18 02 BALL BEARING 6005 2RS 1 pc 36M 18 03 PROPELLER CENTERING RING 1 pc 36C 18 01 SEGER SNAP RING INNER 47 1 pc JCV MOTOR s r o Vik ovice 562 788 13 umperk...

Page 43: ...36M 19 01 STARTER GEAR 1 pc 36M 19 02 REDUCTION UNIT LOWER GEAR 1 pc 36M 19 03 STARTER GEAR SAFETY PIN 5 x 14 1 pc 36S 19 01 SCREW M6 x 10 3 pcs 12 Nm JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech...

Page 44: ...80 Nm 36S 20 02 STARTER GEAR SAFETY PIN 4 x 20 2 pcs 36S 20 03 SCREW WORM M5 x 10 2 pcs JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor c...

Page 45: ...TER BODY 1 pc MANIFOLD CLAMP 50 2 pcs 36M 21 03 INTAKE FILTER FOAM 1 pc 36C 21 01 INTAKE MANIFOLD RUBBER 2 pcs JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com ver...

Page 46: ...pcs 36C 02 05 OIL TEMPERATURE SENSOR 1 pc 36S 02 06 ALUMINIUM SEAL M10 1 pc JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com 36S 06 01...

Page 47: ...01 COPPER SEAL M 16 2 pcs 36M 23 03 OIL BUSHING BODY 1 pc 36M 23 04 OIL BUSHING BODY 1 pc JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor...

Page 48: ...T JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com ASSEMBLED CRANK CASE ASSEMBLED OIL OUTLET OIL FROM ENGINE CRANK CASE ASSEMBLED OIL O...

Page 49: ...II 2 pcs 36M 24 04 EXHAUST SEAL 2 pcs JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com 36S 06 04 LOCK WASHER M 8 4 pcs 36S 24 01 SCREW...

Page 50: ...50 INSTALLATION OPERATING MAINTENANCE JCV 360 JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com ENGINE PARTS CATALOGUE JCV 360...

Page 51: ...OPERATING MAINTENANCE JCV 360 JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com CONTENT 1 Parts group 36M 52 2 Parts group 36C 55 3 Par...

Page 52: ...lic Europe www vernermotor com vernermotor vernermotor com 36M 02 02 HALF CRANK CASE REAR 36M 02 01 HALF CRANK CASE FRONT 36M 02 03 CRANK CASE FRONT 36M 03 01 GEAR 36M 02 04 CRANK CASE BACK 36M 03 02...

Page 53: ...ernermotor vernermotor com 36M 19 01 STARTER GEAR 36M 18 03 PROPELLER CENTERING RING 36M 19 02 REDUCTION UNIT LOWER GEAR 36M 20 01 REDUCTION UNIT BELT 36M 19 03 STARTER GEAR SAFETY PIN 5 x 14 36M 21 0...

Page 54: ...NG BODY JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com 36M 24 02 EXHAUST MANIFOLD I 36M 24 01 EXHAUST SILENCER 36M 24 03 EXHAUST MANI...

Page 55: ...rnermotor com vernermotor vernermotor com 36C 01 03 CRANK SHAFT PIN 36C 01 02 CRANK SHAFT BACK SHAFT 36C 01 04 CRANK SHAFT PIN 36C 02 01 CENTRING PIN 10 x 13 36C 01 05 COG WHEEL 36C 02 02 CENTRING PIN...

Page 56: ...com vernermotor vernermotor com 36C 04 02 SEALING RING CR 30x42x7 V 36C 04 01 BEARING 63 22C3 36C 05 01 CENTERING PIN 8 6 7 36C 06 02 CENTERING RING 36C 06 01 ELECTRIC STARTER 36C 06 03 RUBBER GASKET...

Page 57: ...ublic Europe www vernermotor com vernermotor vernermotor com 36C 08 02 CHAIN GUIDE RAIL 36C 08 01 DISTRIBUTION CHAIN 36C 08 03 OIL PUMP 36C 09 01 PISTON 36C 08 04 OIL PUMP CHAIN 36C 09 02 PISTON PIN 3...

Page 58: ...tor com vernermotor vernermotor com 36C 11 01 CYLINDER HEAD 36C 10 02 CYLINDER SEAL 36C 11 02 CHAIN GUIDE RAIL 36C 11 04 CENTRING PIN 12 x 13 36C 11 03 CYLINDER HEAD SEAL 36C 11 05 BOLT M18 x 1 5 36C...

Page 59: ...ermotor com vernermotor vernermotor com 36C 12 05 EXHAUST VALVE 36C 12 04 INTAKE VALVE 36C 12 06 VALVE GUIDE SEAL 36C 12 08 VALVE SPRING SHIM 36C 12 07 VALVE SPRING 36C 12 09 VALVE SPRING KEY 36C 13 0...

Page 60: ...vernermotor com 36C 15 02 WATTER PUMP BODY 36C 15 01 WATTER PUMP CAGE 36C 15 03 WATTER PUMP PROPELLER 36C 15 05 WATTER PUMP DRIVE SHAFT SEAL 36C 15 04 WATTER PUMP DRIVE SHAFT 36C 15 06 WATTER PUMP DR...

Page 61: ...motor vernermotor com 36C 18 01 SEGER SNAP RING INNER 47 36C 16 05 SEALING RING CR 22 x 32 x 7 V 36C 18 02 BALL BEARING 6005 2RS 36C 18 04 SEGER SNAP RING 20 36C 18 03 BALL BEARING 6004 2RS 36C 21 01...

Page 62: ...62 ENGINE PARTS CATALOGUE 36C GROUP 36C 22 02 THERMOSTAT COVER BODY JCV MOTOR s r o Vik ovice 562 788 13 umperk Czech Republic Europe www vernermotor com vernermotor vernermotor com...

Page 63: ...nermotor com vernermotor vernermotor com 36S 02 03 FLAT SHIM M6 36S 02 02 SCREW IMBUS M6 x 50 36S 02 04 FLAT SHIM 10 x 1 36S 02 06 ALUMINIUM SEAL M10 36S 02 05 SCREW WORM M6 x 10 36S 03 01 FLAT SHIM M...

Page 64: ...rmotor com vernermotor vernermotor com 36S 06 01 SCREW IMBUS M6 x 20 36S 05 05 LOCK WASHER M5 36S 06 02 SCREW IMBUS M8 x 35 36S 06 04 LOCK WASHER M 8 36S 06 03 FLAT SHIM M 8 36S 06 05 SCREW IMBUS M6 x...

Page 65: ...vernermotor com vernermotor vernermotor com 36S 12 01 SCREW M6 x 40 36S 11 02 BOLT M6 x 130 36S 13 01 SCREW M8 x 1 20 36S 14 01 SCREW IMBUS SPECIAL 36S 13 02 FLAT WASHER M8 SPECIAL 36S 15 01 SCREW M5...

Page 66: ...ublic Europe www vernermotor com vernermotor vernermotor com 36S 20 02 STARTER GEAR SAFETY PIN 4 x 20 36S 20 01 LOCK WASHER M10 36S 20 03 SCREW WORM M5 x 10 36S 21 01 SCREW M 5 x 55 36S 20 04 SCREW M1...