Versalift VST-9000I-E100, Service And Installation Manual

Page 1: ...TIME MANUFACTURING CO DO NOT ATTEMPT TO OPERATE THIS VERSALIFT UNTIL YOU HAVE READ AND UNDERSTOOD ALL INFORMATION IN BOTH OPERATOR S AND SERVICE MANUALS PROVIDED WITH EACH VERSALIFT MANUAL PART NUMBER 39092 00 SERIAL NUMBER Time Manufacturing Co reserves the right to improve the design or change specifications at any time without notice 11 14 PLEASE NOTE THE ANSI A92 2 2009 STANDARD AND THE MANUAL...

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Page 3: ...by the original user and which upon examination shall disclose to the Manufacturer s satisfaction to have been originally defective Correction of such defects by repair to or supplying of replacements for defective parts shall constitute fulfillment of all obligations to original user This warranty shall not apply to any of the Manufacturer s products which must be replaced because of normal wear ...

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Page 5: ...03 14 Checklist and Record 103 17 Adjustments 103 19 Cartridge Holding Valves 103 19 Leveling System Pressure 103 20 Rotation Motor Counterbalance Valves 103 21 Boom Actuation Speeds 103 21 Hydraulic Oil Recommendations 103 22 Care of Fiberglass Booms 103 24 Trouble Shooting 103 24 Hydraulic Cylinder Repair 103 26 Section 104 Installation Introduction 104 2 Shipping and Handling 104 2 Fasteners 10...

Page 6: ... Control Console 125 HYD 1280 2 Cylinders 126 HYD 1340 14 Chassis Hydraulics for Elevator 127 IB 1280 32 Inner Boom Assembly w Test Band Lift Elevator 128 JW 1270 15 Jib Winch 129 KN 1280 1 Knuckle Assembly 130 LB 1280 4 Lower Boom Assembly 131 LT 1260 4 Lift Throttle Insulated 132 MH 1280 19 Upper Boom Tip Rest 133 MH 1280 5 Upper Boom Rest Install Turret Mounted 134 MH 1280 7 Upper Boom Rest Ins...

Page 7: ...TABLE OF CONTENTS ...

Page 8: ...100 1 VERSALIFT VST 9000 I E INTRODUCTION SECTION 100 INTRODUCTION ...

Page 9: ...Personnel responsible for maintaining inspecting and servicing the aerial lift must be familiar with this manual and the operator s manual A working knowledge of all the information included in both manuals is required In addition to dealers owners operators renters lessors and lessees are required to comply with the requirements of the applicable section or sections found in ANSI A92 2 NOTE For a...

Page 10: ...100 3 VERSALIFT VST 9000 I E INTRODUCTION Figure 1 1 Model VST 9000 I E Nomenclature ...

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Page 12: ...101 1 VERSALIFT SAFETY SAFETY SECTION 101 SAFETY ...

Page 13: ...oil may cause serious burns which require immediate medical attention Failure to relieve pressure before disconnecting of the hydraulic hoses or fittings may result in a high pressure hydraulic oil spray This spray or mist can puncture and become embedded beneath the skin or contaminate the eyes Relieve pressure by activating the control valve while the hydraulic power source is off or disengaged ...

Page 14: ...102 1 VERSALIFT VST 9000 I E THEORY OF OPERATION SECTION 102 THEORY OF OPERATION ...

Page 15: ...cylinder attached to the turret and lower boom actuates the lower boom With the cylinder fully retracted the lower boom is horizontal As the cylinder extends the lower boom raises a compensation link maintains the upper boom at a constant angle relative to the ground as the lower boom raises or lowers and allows smooth and direct platform movements as the lower boom is being raised UPPER BOOM The ...

Page 16: ...controls or allowed to flow to the second third fourth fifth sixth and seventh sections which control the lower boom upper boom rotation winch platform leveling lower arm elevator and upper arm elevator functions respectively Oil is available to these sections only when the lower controls are selected UPPER CONTROLS The single stick upper control consists of a seven section control valve selector ...

Page 17: ...e stops of them now It is on the same side of the check valve as it s spring The combination of the oil and the spring holds the check valve firmly on its seat blocking this passage The oil also pushes against the backside of the piston the side opposite the spring The oil tries to push the piston off its seat by compressing the spring Normally the load induced pressure of the trapped oil is not s...

Page 18: ...nd their function are described in detail below Truck Ignition Switch All current used for operating the throttle control system comes from the truck ignition switch Throttle control Relay This relay is a 12 volt double pole double throw latching relay mounted in the electrical box Pressure Switch And Air Cylinder The pressure switch is mounted on the turret wing and the air cylinder is mounted on...

Page 19: ...gle switch OPERATION Control Circuit Power for the control circuit comes from the on terminal of the ignition switch This means that the key must be in the ignition and turned on before the system will operate Current flow is from the on terminal of the ignition switch through the solenoid coil and through pressure switch to ground OUTRIGGER BOOM INTERLOCK The outrigger boom interlock option is a ...

Page 20: ...103 1 VERSALIFT VST 9000 I E SERVICE PROCEDURES SECTION 103 SERVICE PROCEDURES ...

Page 21: ...tured with tightly controlled internal clearance to provide smooth rotation at low torque requirement without excessive looseness between the inner and outer rings The bearing clearance will increase slightly during the initial run in period but should then remain essentially constant for many years If the bearing raceway starts to wear out the clearance will begin to increase steadily at first an...

Page 22: ...ndicator at zero with booms in Position A 6 Slowly position the booms to Position B Do not rotate the turret Record the indicator reading 7 Repeat steps 5 and 6 to obtain an accurate reading 8 When an increase in turret tilt of 0 065 1 65 mm above the initial tilt measurement or a total axial movement exceeding 125 3 17 mm it is generally an indication ball and ball path deterioration is occurring...

Page 23: ...103 4 VERSALIFT VST 9000 I E SERVICE PROCEDURES Boom Position Diagram Figure 1 Dial Indicator Position Figure 2 ...

Page 24: ...d the electrical components Repair all damaged wires and secure any loose electrical components or wires F Inspect and replace any warning identification operational or instructional decals that are lost damaged or illegible G Verify that the upper boom tie down strap and padded support are in place and adjusted properly Failure to use tie down strap can damage the boom structurally 2 STRUCTURAL I...

Page 25: ...racks nicks or evidence of fatigue Damage to fiberglass components not only affects the structural integrity but also degrades the insulating property For additional information refer Care of Fiberglass Booms in this section Inspect the fiberglass to steel epoxy bonded joints located at both ends of the lower boom insert and at the knuckle end of the fiberglass boom E Inspect the platform for crac...

Page 26: ...rew the suction strainer at the bottom of the tank Remove clean and reinstall the suction strainer Pump cavitation is often caused by a dirty or clogged suction strainer Operating in conditions too cold for the type of oil is another common cause for pump cavitation Noisy pump operation is a strong indicator of pump cavitation When the return line filter and suction strainer are changed or cleaned...

Page 27: ...AILURE D If unit is equipped with TruGuard system remove covers and inspect the isolation system for any accumulation of dirt that can impair the insulating value of the system If cleaning is required soap and water is recommend avoid any harsh chemicals such as acetone or paint thinners 3 TESTING A Perform dielectric test perANSIA92 2 paragraph 8 2 4 item 16 If unit is equipped with the TruGuard ...

Page 28: ...in the tilting or rocking of the turret with respect to the pedestal top plate during load reversals 3 Checking for rotation bearing noise and roughness Determine whether there is any presence of roughness or noise in the rotation bearing during rotation Severely worn bearings commonly exhibit grinding snapping and popping noises during rotation 4 Inspecting the condition of the purged bearing gre...

Page 29: ...ease at each inspection and turret tilt measurement procedure even if there is no presence of roughness noise in the bearing or significant change in the turret tilt measurement One or more of these evaluation criteria should detect the need for rotation bearing replacement long before there is a threat of failure By maintaining proper rotation bearing lubrication and avoiding overload conditions ...

Page 30: ...103 11 VERSALIFT VST 9000 I E SERVICE PROCEDURES TORQUE CHART ...

Page 31: ...103 12 VERSALIFT VST 9000 I E SERVICE PROCEDURES ...

Page 32: ...103 13 VERSALIFT VST 9000 I E SERVICE PROCEDURES ...

Page 33: ...103 14 VERSALIFT VST 9000 I E SERVICE PROCEDURES ...

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Page 35: ...103 16 VERSALIFT VST 9000 I E SERVICE PROCEDURES PAGE INTENTIONALLY LEFT BLANK ...

Page 36: ...asurement 1 30 DAYS OR 85 PTO HRS AFTER IN SERVICE DATE ONE TIME SERVICE DATE 1 MAINTENANCE A Replace Return Line Filter EVERY 3 MONTHS OR 250 PTO HRS DATE Perform the Daily Visual Maintenance and Inspection Checks Refer to Operator s Manual 1 GENERAL INSPECTION A Remove Trash Debris B Inspect Controls Damage Wear C Check For Interference D Inspect Hoses Damage Wear E Wires Electrical Damage Wear ...

Page 37: ...cators Adjustments 2 MAINTENANCE A Replace Return Filter B Clean Suction Strainer C Adjust Relief Valve D Inspect and Clean the TruGuard System If Equipped 3 TESTING A Dielectric Test Per ANSI A92 2 EVERY YEAR OR 1500 PTO HRS DATE Perform the 6 Months 500 Hours Maintenance and Inspection 1 MAINTENANCE A Lube Control Handles B Lube Control Levers C Lube Winch Gearbox D Retorque Load Supporting Bolt...

Page 38: ...ing valves make smooth operation of the booms and platform possible Secondly in the event of a hydraulic line failure the holding valves prevent the booms or platform from dropping WARNING FAILURE TO RELIEVE CYLINDER PRESSURE BEFORE THE HOLDING VALVES ARE REMOVED MAY RESULT IN DAMAGE TO THE HOLDING VALVE SEALS OR A HIGH PRESSURE HYDRAULIC OIL SPRAY THE SPRAY OR MIST CAN PUNCTURE OR BECOME EMBEDDED...

Page 39: ...for a flow of hot oil coming from the bleeder ports The cylinders will not hold a load when either holding valve cartridge is removed Consequently the booms must either be supported or be at the end of their travel to prevent the booms from dropping All holding valve cartridges are accessible with both booms stowed and without disconnecting the ends of the cylinder DANGER NEVER REMOVE HOLDING VALV...

Page 40: ...sting 5 Remove the pressure gauge and reconnect the hoses to the motor Install and bolt the motor to the gearbox 6 Start the unit and verify that the direction of rotation is correct Reverse hose connections at the rotation motor if required Verify smooth operation on a slope and adequate rotation speed on level ground BOOM ACTUATION SPEED The boom actuation speed is controlled by the system opera...

Page 41: ...n the requirements for a particular aerial lift application one hydraulic oil can generally provide year round service If a wide variation in start up and operating temperatures is expected hydraulic oil with a high viscosity index is recommended Start up at extremely cold temperatures will require oil with a low pour point Therefore make certain the viscosity range requirements are still met when...

Page 42: ...il DTE 13M 32 32 6 1 141 49 45 410 210 Mobil Multipurpose ATF Dextron III 32 36 7 5 184 45 43 370 188 Mobil EAL 224H 32 36 8 3 212 29 34 561 294 Shell Tellus T 32 32 32 4 6 4 155 49 45 320 160 Texaco Rando HDZ 32 32 32 6 4 155 58 50 428 220 Exxon Univis N 22 22 22 5 175 62 54 313 156 Mobil DTE 12M 22 22 4 9 149 54 48 370 188 Shell Tellus T 22 22 22 4 9 150 44 42 349 176 Texaco Rando HDZ 22 22 23 1...

Page 43: ...s also offer a product called Electra Guard for use on fiberglass For best results fiberglass booms should be polished by hand 7 After a boom is cleaned and dried it should be dielectrically tested in accordance with ANSI Standards Section 5 4 3 to verify its dielectric integrity and to detect conductivity changes in its insulating section 8 Fiberglass booms and inserts should always be cleaned be...

Page 44: ...inion and turntable bearing 4 Turntable bearing or pinion teeth damaged 5 Gearbox worn or defective 6 Rotation motor mounting bolts loose EXCESSIVE VIBRATION OR NOISE 1 Pressure relief valve set too low 2 Holding valve defective 3 Air in hydraulic system due to low oil supply 4 Pump cavitating due to dirty suction strainer PLATFORM LEVELING SLOPPY OUT OF LEVEL OR ERRATIC 1 Holding valve is defecti...

Page 45: ...CYLINDERS AIR IS VERY COMPRESSIVE AND SERIOUS INJURY COULD RESULT 2 Remove gland nut or thread ring and plate on end of cylinder Remove entire internal assembly from cylinder case by pulling on the piston rod Pull out carefully to avoid scratching the inner finish Inspect the inside of the case for gouges that would make an overhaul useless 3 Remove all components from rod Examine all components f...

Page 46: ...03 27 VERSALIFT VST 9000 I E SERVICE PROCEDURES EXPLODED VIEW OF TIME MANUFACTURING CYLINDER TYPICAL Note To order replacement parts refer to cylinders drawings in Cylinders Option section of this manual ...

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Page 48: ...104 1 VERSALIFT VST 9000 I E INSTALLATION SECTION 104 INSTALLATION ...

Page 49: ...IMPROPER HANDLING MAY CAUSE THE LOAD TO DROP RESULTING IN DEATH OR SERIOUS INJURY OR DAMAGE OF THE LOAD INTRODUCTION Versalifts are designed to provide a safe and efficient method of placing workers at elevated work stations however the Versalift must be installed tested inspected and maintained according to the manufacturer s instructions Care and attention to detail will result in a properly ins...

Page 50: ...wire or a AWS E7018 welding rod 60 000 PSI 4218 Kg cm2 yield and 25 elongation minimum Always position the components to provide proper access for welding Make certain the weld size is according to engineering specifications Repair welds must be repaired in accordance with ANSI A92 2 requirements Consult factory for material specifications and proper welding specifications VEHICLE AND MOUNTING SPE...

Page 51: ...104 4 VERSALIFT VST 9000 I E INSTALLATION ...

Page 52: ...this manual for lift installation drawings 1 Determine Lift Location See installation drawings for suggested mounting location Locate mounting hardware on the chassis to determine if there is any interference with truck frame mounted components It may be possible to vary the lift location slightly to avoid any interference Check weight distribution and swing clearances before finalizing a mounting...

Page 53: ...the PTO to provide adequate pump flow The open center fixed displacement hydraulic vane pump provided has a straight keyed shaft with a SAE A flange This standard pump has a volumetric efficiency of 92 percent and pump displacement is 2 0 in 3 33 cm3 per revolution For most chassis an engine speed of 1000 1100 RPM is recommended To calculate the engine speed required for proper operation use the f...

Page 54: ... Manual Throttle Control Optional If the engine start stop control has been installed locate the electrical box adjacent to the start stop electrical box Electrical power for the throttle control can be taken from terminal six in the start stop control electrical box Wire according to the wiring schematic in the Parts Assemblies Section Mount the throttle actuator solenoid in the engine compartmen...

Page 55: ...ibution and must be evaluated in these respects 4 5 3 Effects of Stability Test None of the stability tests described in 4 5 1 and 4 5 2 shall produce instability of the mobile unit or cause permanent deformation of any component Note During the stability test the lifting of a accordance with requirements of 6 6 1 and 6 6 2 and the appropriate electrical tests required in 5 4 3 of this standard Se...

Page 56: ...of worst stability for each jib capacity Refer to Section 4 of the Operators Manual information on jib capacities Add ballast to the chassis frame if required to achieve stability The placement of any ballast will affect the stability as well as the weight distribution of the competed unit Repeat the above tests on a level surface at 1 1 2 times the rated capacity NOTICE AFTER ALL REQUIRED STABILI...

Page 57: ...hazards One is to be placed on each side one on the front and one on the rear of the completed unit ELECTRICAL TESTS The purpose of dielectric or electrical certification tests is to verify the protective level of insulation fiberglass on an insulated aerial lift CAUTION THE PLATFORM IS NOT INTENDED TO PROVIDEANY INSULATION FROM ELECTRICAL SOURCES FOR THE PLATFORM TO BE CONSIDERED INSULATED THEADD...

Page 58: ...essure is correct There are no visible defects or loose objects on the Versalift or the truck There are no hoses near the exhaust system or the drive line Stability test performed Throttle control optional is operational and properly adjusted All boom actuation speeds are within the specified time ranges Engine start stop is operational and properly adjusted Hydraulic system has no leaks System re...

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Page 64: ...VERSALIFT VST 9000 I E HYDRAULIC SCHEMATICS SECTION 105 HYDRAULIC ELECTRICAL SCHEMATICS Wiring Schematics are for reference only Optional equipment may vary refer to specific options for detailed information ...

Page 65: ...105 2 VERSALIFT VST 9000 I E HYDRAULIC SCHEMATICS ...

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Page 68: ...106 1 VERSALIFT VST 9000 I E PARTS ASSEMBLIES SECTION 106 PARTS AND ASSEMBLIES Parts Location and Ordering Confirm part numbers in As Built Section located in the back of this manual ...

Page 69: ...PARTS ASSEMBLIES 106 2 VERSALIFT VST 9000 I E PARTS LOCATION DETAIL ...

Page 70: ...list see component identification example 2 on the following page The quantities listed are the amount required for one complete assembly or subassembly If there is any doubt as to the correct part numbers please contact your local distributor or the customer service department at Time Manufacturing Company 3 Shipping Method Unless otherwise instructed all shipments will be made via motor freight ...

Page 71: ...PARTS ASSEMBLIES 106 4 VERSALIFT VST 9000 I E EXAM PLE EXAM PLE ASSEMBLY IDENTIFICATION EXAMPLE 1 COMPONENT IDENTIFICATION EXAMPLE 2 ...

Page 72: ...1280 2 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 107 1 PARTS AND ASSEMBLIES ...

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Page 74: ...n Option BC 1341 6 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 108 1 PARTS AND ASSEMBLIES ...

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Page 76: ...evator Option CA 1280 23 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 109 1 PARTS AND ASSEMBLIES ...

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Page 82: ...ator Option CC 1280 11 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 110 1 PARTS AND ASSEMBLIES ...

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Page 84: ...on Single Lift Elevator Option DE 1280 28 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 111 1 PARTS AND ASSEMBLIES ...

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Page 86: ... Elevator Option DE 1280 29 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 112 1 PARTS AND ASSEMBLIES ...

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Page 88: ...ator Option DE 1341 5 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 113 1 PARTS AND ASSEMBLIES ...

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Page 90: ...ock Option DE 1400 15 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 114 1 PARTS AND ASSEMBLIES ...

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Page 92: ...ly Option E 1341 5 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 115 1 PARTS AND ASSEMBLIES ...

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Page 101: ...VERSALIFT CYLINDERS CYLINDERS Lot No 527 PRIOR 115 10 ...

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Page 104: ...CYLINDERS VERSALIFT CYLINDERS Lot No 527 PRIOR 115 13 PARTS AND ASSEMBLIES ...

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Page 106: ...ption EP 1340 4 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 116 1 PARTS AND ASSEMBLIES ...

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Page 110: ...ET 1280 1 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 117 1 PARTS AND ASSEMBLIES ...

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Page 114: ...0 6 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 118 1 PARTS AND ASSEMBLIES ...

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Page 116: ...tion HK 1280 49 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 119 1 PARTS AND ASSEMBLIES ...

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Page 118: ... Elevator Option HK 1280 69 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 120 1 PARTS AND ASSEMBLIES ...

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Page 122: ... Elevator Option HK 1280 71 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 121 1 PARTS AND ASSEMBLIES ...

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Page 124: ... Elevator Option HK 1280 72 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 122 1 PARTS AND ASSEMBLIES ...

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Page 128: ...w Jib Winch Option HK 1280 77 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 123 1 PARTS AND ASSEMBLIES ...

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Page 130: ...on HYD 1280 12 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 124 1 PARTS AND ASSEMBLIES ...

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Page 132: ...YD 1280 14 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 125 1 PARTS AND ASSEMBLIES ...

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Page 140: ...80 2 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 126 1 PARTS AND ASSEMBLIES ...

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Page 143: ...VERSALIFT CYLINDERS CYLINDERS Lot No 1134 100087014 53010 1 126 4 ...

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Page 145: ...VERSALIFT CYLINDERS CYLINDERS Lot No 527 100080683 53007 1 126 6 ...

Page 146: ...VERSALIFT CYLINDERS CYLINDERS Lot No 527 100082859 53036 1 126 7 PARTS AND ASSEMBLIES ...

Page 147: ...VERSALIFT CYLINDERS CYLINDERS Lot No 527 100083690 53045 1 126 8 ...

Page 148: ...ion HYD 1340 14 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 127 1 PARTS AND ASSEMBLIES ...

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Page 150: ...ator Option IB 1280 32 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 128 1 PARTS AND ASSEMBLIES ...

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Page 152: ...0 15 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 129 1 PARTS AND ASSEMBLIES ...

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Page 156: ...VERSALIFT CYLINDERS CYLINDERS Lot No 1134 100087492 53047 1 129 5 PARTS AND ASSEMBLIES ...

Page 157: ...VERSALIFT CYLINDERS CYLINDERS Lot No 1134 100086804 53046 1 129 6 ...

Page 158: ... 1280 1 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 130 1 PARTS AND ASSEMBLIES ...

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Page 162: ...B 1280 4 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 131 1 PARTS AND ASSEMBLIES ...

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Page 168: ... LT 1260 4 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 132 1 PARTS AND ASSEMBLIES ...

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Page 170: ...H 1280 19 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 133 1 PARTS AND ASSEMBLIES ...

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Page 174: ...d Option MH 1280 5 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 134 1 PARTS AND ASSEMBLIES ...

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Page 176: ...ion MH 1280 7 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 135 1 PARTS AND ASSEMBLIES ...

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Page 180: ...e Option MH 1400 23 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 137 1 PARTS AND ASSEMBLIES ...

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Page 184: ...e Option MH 1400 23 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 137 1 PARTS AND ASSEMBLIES ...

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Page 188: ...80 4 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 138 1 PARTS AND ASSEMBLIES ...

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Page 190: ...icle Option OR 1400 60 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 140 1 PARTS AND ASSEMBLIES ...

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Page 196: ...VERSALIFT CYLINDERS CYLINDERS Lot No 1134 100086950 19742 2 140 7 PARTS AND ASSEMBLIES ...

Page 197: ...VERSALIFT CYLINDERS CYLINDERS Lot No 1134 100081229 19743 2 140 8 ...

Page 198: ...icle Option OR 1400 60 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 140 1 PARTS AND ASSEMBLIES ...

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Page 204: ...VERSALIFT CYLINDERS CYLINDERS Lot No 1134 100086950 19742 2 140 7 PARTS AND ASSEMBLIES ...

Page 205: ...VERSALIFT CYLINDERS CYLINDERS Lot No 1134 100081229 19743 2 140 8 ...

Page 206: ...nch Option PS 1280 2 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 141 1 PARTS AND ASSEMBLIES ...

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Page 210: ...S 922 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 142 1 PARTS AND ASSEMBLIES ...

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Page 212: ...evator Option RO 1280 3 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 143 1 PARTS AND ASSEMBLIES ...

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Page 216: ...200 4 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 144 1 PARTS AND ASSEMBLIES ...

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Page 220: ...ool on Single Lift Elevator Option SC 1280 50 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 145 1 PARTS AND ASSEMBLIES ...

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Page 248: ...on SD 1200 13 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 146 1 PARTS AND ASSEMBLIES ...

Page 249: ...VERSALIFT 146 2 ...

Page 250: ...ption SS 60 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 147 1 PARTS AND ASSEMBLIES ...

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Page 254: ...ion TT 1280 4 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 148 1 PARTS AND ASSEMBLIES ...

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Page 259: ...VERSALIFT GEARBOX GEARBOX Lot No 280 100086964 148 6 ...

Page 260: ...tion VK 1400 27 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 149 1 PARTS AND ASSEMBLIES ...

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Page 264: ...tion VK 1400 30 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 150 1 PARTS AND ASSEMBLIES ...

Page 265: ...PAGE INTENTIONALLY LEFT BLANK 150 2 ...

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Page 268: ...ption VK 1400 32 When ordering replacement parts confirm the actual part number with the As Built Material List located in the back of this manual This list is arranged by option code to provide an easy method to locate part numbers 151 1 PARTS AND ASSEMBLIES ...

Page 269: ...PAGE INTENTIONALLY LEFT BLANK 151 2 ...

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Page 274: ...VERSALIFT AS BUILT OPTIONS PARTS INDEX AS BUILT OPTIONS AND PARTS INDEX This As Built Options and Parts Index includes a list of the components used in the production of this unit ...

Page 275: ...AS BUILT OPTIONS PARTS INDEX VERSALIFT PAGE INTENTIONALLY LEFT BLANK ...

Page 276: ...9000I 1 00 HYD 1280 14 Lower Control Console VST9000 1 00 HYD 1280 2 Cylinders VST 9000 1 00 HYD 1340 14 Chassis Hydraulics for Elevator VO350 450 Series 1 00 IB 1280 32 Inner Boom Assembly with Test Band VST 9000 Lift Elevator 1 00 JW 1270 15 Articulated Jib and Winch VST 1000 LB Max 1 00 KN 1280 1 Knuckle Assembly 1 00 LB 1280 4 Lower Boom Assembly VST 9000I 1 00 LT 1260 4 Lift Throttle Insulate...

Page 277: ...PAINT 4 00 22085 00 EMI Safety Manual 1 00 28093 01 Manual of Responsibility MRA92 2 2009 1 00 FB 1500 6 24X48X42 Right Hand Control 1 Step 1 00 OR 1400 60 Out and Down Outrigger Assy Track Vehicle VST7500I 9000I 1 00 OR 1400 60 Out and Down Outrigger Assy Track Vehicle VST7500I 9000I 1 00 28457 2 Collector Ring Assembly 3 Pass 1 00 39091 00 VST9000I E Operator Manual 2 00 39092 00 VST9000I E Cust...

Page 278: ...BC 1341 6 50011 1 SAE O Ring to Male Jic 90 Deg Adjustable Elbow 1 00 BC 1341 6 58086 1 Hydraulic Latch LH 5000 1 00 BC 1341 6 88019 1 Steel Compression Spring 1 00 CA 1280 23 1005407 DWG Capacity Options VST Lift Elevator 1 00 CA 1280 23 1005407 DWG Capacity Options VST Lift Elevator 1 00 CA 1280 23 1005410 DWG Stability Test VST 9000 w Lift Elev 1 00 CA 1280 23 21858 1 Angle Indicator 1 00 CA 12...

Page 279: ...pper and Lower Controls 1 00 DE 1280 29 1000470 1 Decal Lower and Raise Lower Boom 1 00 DE 1280 29 1000472 1 Decal CCW and CW Rotation 1 00 DE 1280 29 1000473 1 Decal Lower and Raise Winch 1 00 DE 1280 29 1000474 1 Decal Lower and Raise Platform Leveling 1 00 DE 1280 29 1005500 DWG Decal Placement Lift for Single Arm Lift Elevator 1 00 DE 1280 29 1005500 DWG Decal Placement Lift for Single Arm Lif...

Page 280: ...lastic Clear 1 00 E 1341 5 1005433 DWG Elevator Base Assembly 1 00 E 1341 5 1005434 DWG Base Weldment with Bearings 1 00 E 1341 5 1005435 1 Elevator Base Weldment 1 00 E 1341 5 1005446 DWG Pedestal Assembly 1 00 E 1341 5 1005447 DWG Pedestal Weldment with Bearings 1 00 E 1341 5 1005448 1 Pedestal Weldment 1 00 E 1341 5 1005455 1 PVC Tube 4 215 X 4 056 1 00 E 1341 5 1005456 1 PVC Tube SDR 21 1 00 E...

Page 281: ...8076 8 Pin Assembly 1 00 E 1341 5 8441 8 Bearing 2 00 E 1341 5 8441 8 Bearing 2 00 E 1341 5 8712 1 Spacer Hose 2 00 E 1341 5 8712 4 Hose Spacer 2 00 E 1341 5 8783 1 Retainer Hose Zinc Plated 2 00 E 1341 5 8783 2 Retainer Hose Zinc Plated 2 00 EP 1340 4 1000926 DWG Emergency Power Installation Insulated 1 00 EP 1340 4 1000926 DWG Emergency Power Installation Insulated 1 00 EP 1340 4 10274 1 Decal E...

Page 282: ... Swivel JIC 45 Deg Elbow 6 00 HK 1280 49 50090 3 Quick Disconnect 1 4 18 Female 3 00 HK 1280 49 50159 4 Quick Disconnect Nipple Male 3 00 HK 1280 49 50220 1 Male Bulkhead Connector MPTF UN UNF 2A 6 00 HK 1280 49 89201 12 Hose Protective Cover 1 00 HK 1280 69 1005404 DWG Lower Boom Hose Kit on Lift Elevator 1 00 HK 1280 69 10238 77 1 4 Hose Assy W Swivel Ends Non Cond 1 00 HK 1280 69 10238 80 1 4 H...

Page 283: ...664 7 1 4 Hose Assy Male Jic to Female Jic 2 00 HK 1280 71 8798 102 3 8 Hose Assembly Non Cond 6 00 HK 1280 71 8798 82 3 8 Hose Assembly Non Cond 4 00 HK 1280 71 8799 61 1 2 Hose Assembly Non Cond 3 00 HK 1280 72 1000143 DWG Hose Kit Upper Cntrl Truguard on Lift Elevator 1 00 HK 1280 72 11450 7 1 4 Hose Assembly with Swivel Ends 2 00 HK 1280 72 26306 14 1 8 Hose Assy w 1 4 FM SW End 1 00 HK 1280 7...

Page 284: ... HYD 1280 14 1000240 1 Console Cover Plastic 1 00 HYD 1280 14 1001769 1 Lower Control Valve Bracket 1 00 HYD 1280 14 10424 11 Handle Upper Control Valve 1 00 HYD 1280 14 10424 2 Handle Upper Control Valve 6 00 HYD 1280 14 40002 11 1 4 NC Hex Head Cap Screws 2 1 2 6 00 HYD 1280 14 40004 7 3 8 NC Hex Head Cap Screw 2 00 HYD 1280 14 40076 12 5 16 18 Taptite Screw 3 4 4 00 HYD 1280 14 42005 1 NC Hex L...

Page 285: ...ead Cap Screw 6 00 IB 1280 32 40083 1 Button HD Hex Socket Capscrew 4 00 IB 1280 32 42000 2 NC Hex Nuts 4 00 IB 1280 32 42000 3 NC Hex Nuts 2 00 IB 1280 32 42002 3 NC Hex Jam Nuts 2 00 IB 1280 32 42005 2 NC Hex Locknut 5 16 4 00 IB 1280 32 42005 3 NC Hex Locknut 3 8 4 00 IB 1280 32 42005 5 NC Hex Locknut 1 2 9 00 IB 1280 32 44013 3 Hardened Washer 1 2 18 00 IB 1280 32 44013 5 Hardened Washer 5 16 ...

Page 286: ...016 1 Washer Zinc Plated 7 00 JW 1270 15 45002 30 Clevis Pin 1 00 JW 1270 15 45002 46 Clevis Pin 2 00 JW 1270 15 45013 3 Lock Pin CL 12 BLPT 4 50 2 00 JW 1270 15 48013 2 Cable Ties 5 00 JW 1270 15 48013 8 Cable Tie 2 00 JW 1270 15 48013 9 Cable Tie 2 00 JW 1270 15 50011 26 SAE O Ring to Male Jic 90 Deg Adjustable Elbow 2 00 JW 1270 15 50090 3 Quick Disconnect 1 4 18 Female 3 00 JW 1270 15 50159 4 ...

Page 287: ...c Plated 1 00 LB 1280 4 15698 1 Cover Boom 4 00 LB 1280 4 19194 1 Upper Boom Wear Pad 6 00 LB 1280 4 19195 1 5 16 Upper Boom Wear Pad 2 00 LB 1280 4 32273 DWG Lower Boom Assembly with Bearings 1 00 LB 1280 4 32274 4 Glue Assembly Lower Boom 1 00 LB 1280 4 32291 DWG Comp Link Assembly with Bearings 1 00 LB 1280 4 32292 4 Glue Assembly Comp Link 1 00 LB 1280 4 32308 1 Cover Boom End 1 00 LB 1280 4 3...

Page 288: ... Rest 1 00 MH 1280 5 32338 1 Boom Rest Batchweld 1 00 MH 1280 5 32871 DWG Upper Boom Rest Installation VST 7500 1 00 MH 1280 5 32871 DWG Upper Boom Rest Installation VST 7500 1 00 MH 1280 5 40006 9 1 2 NC Head Cap Screw 3 00 MH 1280 5 42005 2 NC Hex Locknut 5 16 2 00 MH 1280 5 42005 5 NC Hex Locknut 1 2 3 00 MH 1280 5 42005 5 NC Hex Locknut 1 2 2 00 MH 1280 5 44013 3 Hardened Washer 1 2 6 00 MH 12...

Page 289: ...0 4 42025 3 Acorn Nut 8 00 OB 1280 4 44000 9 Helical Spring Lock Washers 4 00 OB 1280 4 44013 6 Hardened Washer 3 8 16 00 OB 1280 4 44013 7 Hardened Washer 1 4 4 00 OB 1280 4 4536 4 Spacer Zinc Plated 1 00 OB 1280 4 8264 7 Bolt Outrigger Cover 2 00 OB 1280 4 8526 6 Bearing 2 00 PS 1280 2 10144 2 Pin Assembly 12649 2 1 00 PS 1280 2 10144 5 Pin Assembly 12649 15 2 00 PS 1280 2 13517 1 Polyethylene B...

Page 290: ... Male JIC Adapter 4 00 RO 1280 3 50009 3 Male SAE O Ring to Male JIC Adapter 8 00 RO 1280 3 50011 1 SAE O Ring to Male Jic 90 Deg Adjustable Elbow 4 00 RO 1280 3 50011 14 SAE O Ring to Male Jic 90 Deg Adjustable Elbow 4 00 RO 1280 3 50011 3 SAE O Ring to Male Jic 90 Deg Adjustable Elbow 8 00 RO 1280 3 50011 4 SAE O Ring to Male Jic 90 Deg Adjustable Elbow 6 00 RO 1280 3 50045 1 Jic Cap 9 00 RO 128...

Page 291: ...1 2 Knob Locking 2 00 SC 1280 50 12735 1 Spacer 8 00 SC 1280 50 13109 3 3 8 16NC Threaded Rod 40034 5 1 00 SC 1280 50 13152 1 Handle Rotation 1 00 SC 1280 50 13159 6 1 2 Hydraulic Tube 0 Deg Assembly 1 00 SC 1280 50 16681 1 Handle Rotation Bent 1 00 SC 1280 50 17656 26 1 2 Hyd Hose w 1 2 F JIC Swivel 1 00 SC 1280 50 20903 DWG Aluminum 4 Axis Assembly 1 00 SC 1280 50 26398 DWG Check Valve Assembly ...

Page 292: ...Bolt 2 00 SC 1280 50 40116 2 5 16 Dia Shoulder Bolt 1 00 SC 1280 50 40125 5 5 6NF Socket Head Cap Screw 2 00 SC 1280 50 40171 10 3 8 NC Fiber Flanged HD Cap Screw 10 00 SC 1280 50 40201 1 Metric Button HD Hex Socket Capscrew 5 00 SC 1280 50 42000 1 NC Hex Nuts 7 00 SC 1280 50 42000 3 NC Hex Nuts 10 00 SC 1280 50 42001 1 NF Hex Nuts 9 00 SC 1280 50 42001 2 NF Hex Nuts 1 00 SC 1280 50 42005 1 NC Hex...

Page 293: ...SC 1280 50 50078 4 Male JIC to Female Swivel JIC 45 Deg Elbow 1 00 SC 1280 50 50078 4 Male JIC to Female Swivel JIC 45 Deg Elbow 1 00 SC 1280 50 50078 4 Male JIC to Female Swivel JIC 45 Deg Elbow 3 00 SC 1280 50 50081 4 SAE O Ring Plug 1 00 SC 1280 50 50113 4 Steel Coupling 2 00 SC 1280 50 50135 4 Socket Head Pipe Plug 2 00 SC 1280 50 50148 8 Hollow Hex O Ring Plug 1 00 SC 1280 50 50148 8 Hollow H...

Page 294: ...er 5 8 8 00 SK 1341 4 1005493 DWG Single Arm Lift Elevator Shipping Skid 1 00 SK 1341 4 1005495 1 Elevator Shipping Skid Tube 1 00 SK 1341 4 40004 6 3 8 NC Hex Head Cap Screw 2 00 SK 1341 4 44013 3 Hardened Washer 1 2 2 00 SK 1341 4 44013 6 Hardened Washer 3 8 2 00 SS 60 10272 1 Decal Engine 1 00 SS 60 11561 1 Decal Engine Control 1 00 SS 60 28174 DWG Master Switch and Start and Stop Schem Insulat...

Page 295: ...l Valve 4 00 VK 1400 27 10212 2 Handle Upper Control Valve 4 00 VK 1400 27 39440 DWG Control Valve Assembly 2 00 VK 1400 27 39441 DWG Out and Down Outrigger Valve Kit 1 00 VK 1400 27 54286 14 OR Control Valve VXD 2 00 VK 1400 30 1000278 1 Dual Out and Down Relay Panel 1 00 VK 1400 30 1000279 DWG Installation Dual Out and Down Interlock 1 00 VK 1400 30 27677 1 Start Stop Panel Cover 1 00 VK 1400 30...

Page 296: ...1250 1 Plate Outer Boom Bottom 2 00 1005291 1 31250 1 Plate Outer Boom Bottom 2 00 101776 1 31236 1 Plate Inner Boom Top 2 00 101776 1 31236 1 Plate Inner Boom Top 2 00 101776 1 31237 2 Plate Inner Boom Side 2 00 101776 1 31237 2 Plate Inner Boom Side 2 00 101776 1 31237 3 Plate Inner Boom Side 2 00 101776 1 31237 3 Plate Inner Boom Side 2 00 101776 1 31238 1 Plate Inner Boom Bottom 2 00 101776 1 ...

Page 297: ...R 1400 60 1005287 1 Cover Outrigger End 2 00 OR 1400 60 1005287 1 Cover Outrigger End 2 00 OR 1400 60 101739 1 Outrigger Foot Pivot Pin Chrome Plated 2 00 OR 1400 60 101739 1 Outrigger Foot Pivot Pin Chrome Plated 2 00 OR 1400 60 101835 DWG Outrigger Inner Boom Assembly 2 00 OR 1400 60 101835 DWG Outrigger Inner Boom Assembly 2 00 OR 1400 60 101845 1 Bracket Magnetic Prox 2 00 OR 1400 60 101845 1 ...

Page 298: ...1400 60 40000 27 Socket Head Flat Head Screw 4 00 OR 1400 60 40000 27 Socket Head Flat Head Screw 4 00 OR 1400 60 40000 3 Socket Head Flat Head Screw 8 00 OR 1400 60 40000 3 Socket Head Flat Head Screw 8 00 OR 1400 60 40002 1 1 4 NC Hex Head Cap Screws 1 2 20 00 OR 1400 60 40002 1 1 4 NC Hex Head Cap Screws 1 2 20 00 OR 1400 60 40002 2 1 4 NC Hex Head Cap Screws 5 8 6 00 OR 1400 60 40002 2 1 4 NC ...

Page 299: ...13 6 Hardened Washer 3 8 4 00 OR 1400 60 44013 7 Hardened Washer 1 4 26 00 OR 1400 60 44013 7 Hardened Washer 1 4 26 00 OR 1400 60 44016 2 Special Flat Washer Zinc Plated 2 00 OR 1400 60 44016 2 Special Flat Washer Zinc Plated 2 00 OR 1400 60 48000 12 Snap Ring Waldes 4 00 OR 1400 60 48000 12 Snap Ring Waldes 4 00 OR 1400 60 48000 12 Snap Ring Waldes 4 00 OR 1400 60 48000 12 Snap Ring Waldes 4 00 ...