background image

Synthetic based lubricant for high-performance four-stroke engines.

JASO MA, MA2 - API SL - ACEA A3

Cleaning the vehicle

Use a low pressure jet of water to soften the caked dirt and mud deposited on the
painted surfaces. Once softened, sponge off mud and dirt using a car body sponge
soaked in a car body shampoo and water solution (2-4% of car shampoo in water).
Then rinse with abundant water, and dry with a shammy cloth. For the engine exterior,
use petrol, a brush and clean cloths. Petrol can damage paintwork. Remember that
any polishing with silicone wax must always be preceded by washing.

WARNING

To avoid the appearance of oxidations, wash the vehicle every time it is used in
certain areas or in special conditions of:

· Environmental / seasonal conditions: use of salt, de-icer chemical products on
the road in winter.

· Air pollution: city and/or industrial areas.

· Salinity and humidity of the atmosphere: marine areas, hot and wet weather.

WARNING

. Avoid that deposits remain on the bodywork, industrial and pollutant residual
dust, tar spots, dead insects, bird droppings, etc.

· Do not park the vehicle under the trees. In some seasons, as from the trees
may fall residues, resins, fruits or leaves that contain chemicals which are
harmful to the paintwork.

69

3 Maintenance

Summary of Contents for S 125ie 3Valvole

Page 1: ...ips and precautions for using your vehicle It also describes features details and devices to assure you that you have made the right choice We believe that if you follow our suggestions you will soon get to know your new scooter and it will serve you well for a long time to come This booklet forms an integral part of the vehicle should the vehicle be sold it must be transferred to the new owner Ve...

Page 2: ...regular checks that should be carried out on the vehicle at an authorised Dealer or Service Centre The booklet also contains instructions for simple repairs Any operations not specifically described in this booklet require the use of special tools and or particular technical knowledge to carry out these operations refer to any authorised Dealer or Service Centres 2 ...

Page 3: ...ging the environment Vehicle intactness The incomplete or non observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee The signs that you see on this page are very important They are used to highlight parts of the booklet that should be read with particular care The different symbols are used to make each topic in the man...

Page 4: ...4 ...

Page 5: ...ficult start up 32 Stopping the engine 32 Anti theft ring 33 Catalytic silencer 33 Stand 34 Automatic transmission 35 Safe driving 35 MAINTENANCE 39 Engine oil level 40 Engine oil level check 40 Engine oil top up 41 Engine oil change 41 Hub oil level 43 Tyres 45 Spark plug dismantlement 46 Removing the air filter 47 Checking the brake oil level 48 Braking system fluid top up 48 Battery 51 Use of a...

Page 6: ...Toolkit 81 SPARE PARTS AND ACCESSORIES 83 Warnings 84 SCHEDULED MAINTENANCE 85 Scheduled servicing table 86 6 ...

Page 7: ...Vespa S 125ie 150ie 3Valvole Chap 01 Vehicle 7 ...

Page 8: ...Dashboard 01_01 01_01 8 1 Vehicle ...

Page 9: ...witch B Bag hook C Horn button D Turn indicator switch E Rear brake lever F Headlight switch G Analogue instrument panel H Front brake lever I Throttle grip L Starter button Analogue instrument panel 01_02 9 1 Vehicle ...

Page 10: ...01_02 A Odometer B Speedometer 10 1 Vehicle ...

Page 11: ...or PM Operate the function selection button B and month day and seconds are also dis played besides hours and minutes To adjust the different functions select the desired function with button A and adjust with button B The time counter can be reset by pressing button A with the clock in the seconds function The digital clock is powered by a battery battery life is about 2 years lift the whole inst...

Page 12: ...Key switch 01_04 The key switch A is located on the knee guard panel 01_04 SWITCH POSITIONS ON 1 Ready to start position non extractable key mechanical antitheft device dis abled OFF 2 Ignition disabled extractable key mechanical antitheft device disabled LOCK 3 Ignition disabled extractable key mechanical antitheft device enabled 12 1 Vehicle ...

Page 13: ... as far as it will go turn the key to LOCK and remove the key CAUTION DO NOT TURN THE KEY TO LOCK OR KEY OFF WHILE RIDING 01_06 Releasing the steering wheel 01_06 Reinsert the key and turn it to OFF CAUTION DO NOT TURN THE KEY TO LOCK OR KEY OFF WHILE RIDING 13 1 Vehicle ...

Page 14: ...n on By moving the switch C to the right to position 2 the right turn indicators turn on The turn indicator switch C turns automatically to position 0 keeping the reques ted function To cancel the request and turn off the activated indicators press the switch C 01_08 Horn button 01_08 Push the button D to sound the horn 14 1 Vehicle ...

Page 15: ...pped with special starter procedure management The starter motor remains active until the engine starts even if switch F is released Keep one of the two brakes operated front or rear so as to not interrupt the starter procedure The throttle grip must remain in the minimum position because any other position inhibits the vehicle starter The starter motor will remain active for a maximum of 5 consec...

Page 16: ...keys and for your dealer to perform some maintenance operations We therefore recommend that it be used only under exceptional circumstances The blue key B single copy supplied is used for normal operations and for start up Together with the keys comes a CODE CARD which is imprinted with the mechanical code of the keys WARNING LOOSING THE RED KEY PREVENTS ANY REPAIRS OF THE PIAGGIO IMMO BILIZER SYS...

Page 17: ...me the starter key is removed in the OFF or LOCK position the safety system activates the immobilizer system Turning the key to ON disables the engine lock provided that the safety system recognises the code transmitted by the key If the code is not recognised turn the key first to OFF and then to ON if the lock cannot be disabled try with the other key supplied red coloured If the engine cannot b...

Page 18: ...re are deleted from the memory Any lost keys will therefore not be enabled to start the engine WARNING EACH KEY HAS ITS OWN AND UNIQUE CODE WHICH MUST BE STORED IN THE SYSTEM CONTROL UNIT MEMORY VIOLENT SHOCKS MAY AFFECT THE ELECTRONIC COMPONENTS OF THE KEY IF OWNERSHIP OF THE VEHICLE IS TRANSFERRED TO ANOTHER PERSON THE KEY WITH THE RED GRIP AS WELL AS THE OTHER KEYS AND THE CODE CARD MUST BE ALS...

Page 19: ...1_17 Opening the side panels 01_17 01_18 01_19 To remove the front cover proceed as follows remove the clip on badge paying attention to the vehicle bodyworks 01_18 Undo the fixing screw Turn the handlebar until the end of one side Remove the front cover upwards and to the side releasing the housing tongues 19 1 Vehicle ...

Page 20: ...NG WE RECOMMEND KEEPING THE DUPLICATE KEY TOGETHER WITH ITS CODE IN A SAFE PLACE AND NOT ON THE VEHICLE Identification 01_21 01_22 Identification registration numbers are made up of a prefix and a number stamped on the chassis and on the engine These numbers must always be quoted when ordering spare parts We recommend checking that the chassis registration number stamped on the vehicle corresponds...

Page 21: ... SERIOUS PENAL SANCTIONS IMPOUNDING OF THE VEHICLE ETC 01_21 Chassis number The number A is stamped near the battery compartment Remove the helmet com partment to read it 01_22 Engine number The engine number B is stamped near the rear left shock absorber lower support 21 1 Vehicle ...

Page 22: ... you can reach the antitheft device A at which it is possible to secure a helmet CAUTION IN ORDER TO AVOID ENDANGERING THE STABILITY WHEN RIDING DO NOT RIDE THE SCOOTER WITH THE HELMET INSERTED INTO THE ANTITHEFT DE VICE CAUTION THE INDICATED COMPONENT B REPRESENTS THE AIR INTAKE OF THE MOTOR DO NOT OBSTRUCT EXTERNALLY OR INTERNALLY WITH ANY OB JECT THE ENDS UNDER THE SADDLE IN ORDER TO AVOID SERI...

Page 23: ...WARNING THIS ACCESSORY IS NOT A THEFT PREVENTION GUARANTEE IT IS ONLY A DETERRENT 23 1 Vehicle ...

Page 24: ...24 1 Vehicle ...

Page 25: ...Vespa S 125ie 150ie 3Valvole Chap 02 Use 25 ...

Page 26: ...of the front and rear brakes 02_02 Refuelling 02_02 02_03 Fill fuel tank A with unleaded petrol minimum octane rating 95 When the fuel reaches the low fuel level the warning light on the instrument panel lights up CAUTION SHUT OFF THE ENGINE BEFORE REFUELING WITH PETROL PETROL IS HIGH LY FLAMMABLE DO NOT LET PETROL SPILL FROM THE TANK OR WHILE REFUELING CAUTION DO NOT BRING NAKED FLAMES OR CIGARET...

Page 27: ...ce table CAUTION TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD INCOR RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID ING DANGEROUS TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW TYRE INFLATION PRESSURE Front tyre pressure 1 6 bar Rear tyre pressure with passenger 2 0 bar 2 3 bar 27 2 Use ...

Page 28: ...on 2 medium preloading rider only Position 3 medium preloading rider and passenger Position 4 maximum preloading rider passenger and luggage In order to carry out this operation you will need to use the specific spanner in the kit Spring preloading increases by turning the ring nut towards A but decreases if the ring nut is turned towards B CAUTION RIDING THE VEHICLE WITH THE SPRING PRELOADING NOT...

Page 29: ...E SPEED UNTIL REACHING THE MAX IMUM PERFORMANCE 02_08 Starting up the engine 02_08 02_09 02_10 02_11 02_12 The vehicle is equipped with automatic transmission with direct drive so that starting is effected by turning the throttle grip to idle speed to start off from stationary position progressively twist the throttle grip The vehicle is equipped with an electrical fuel pump that switches on autom...

Page 30: ...ntre stand ensuring the rear wheel is not touching the ground Keep the throttle grip to idle speed 02_09 Insert the key into the ignition key and turn it to ON 02_10 Wait for the engine control telltale light to turn off 30 2 Use ...

Page 31: ...ot interrupt the starter procedure The throttle grip must remain in the minimum position because any other position inhibits the vehicle starter The starter motor will remain active for a maximum of 5 consecutive seconds CAUTION DO NOT CARRY OUT THESE OPERATIONS IN CLOSED AREAS SINCE EX HAUST GASES ARE TOXIC CAUTION DUE TO THE HIGH TEMPERATURES THE SILENCER CAN REACH ALWAYS TAKE CARE WHEN PARKING ...

Page 32: ... Authorised Service Centre to determine the cause of this problem and to re establish the vehicle proper functioning 02_14 Stopping the engine 02_14 Stop acceleration then turn the key switch D to OFF to stop the engine ex tractable key CAUTION DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH ALWAYS TAKE CARE WHEN PARKING THE VEHICLE THAT THE EX HAUST DOES NOT COME INTO CONTACT WITH ...

Page 33: ...ARNING THIS ACCESSORY IS NOT A THEFT PREVENTION GUARANTEE IT IS ONLY A DETERRENT 02_16 Catalytic silencer 02_16 CAUTION TAMPERING WITH THE CATALYTIC SILENCER MAY CAUSE SEVERE DAMAGE TO THE ENGINE CAUTION WHEN PARKING THE VEHICLE DUE TO THE HIGH TEMPERATURES THE CAT ALYTIC CONVERTER CAN REACH ALWAYS BE CAREFUL THAT THE MUF FLER DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS TO AVOID SERIOUS BU...

Page 34: ...vehicle from the back press the pro jection of the stand B with your foot until it is done extending it completely Keeping the stand fully extended tilt the vehicle until it is in the open position sup porting the stand on the ground CAUTION PARK THE MOTORCYCLE ON SAFE AND LEVEL GROUND CAUTION DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH ALWAYS TAKE CARE WHEN PARKING THE VEHICLE ...

Page 35: ...den on steep slopes or start ing off on slopes greater than 25 etc 1 Do not continue riding in such conditions 2 Let the clutch cool down with the motor at idling speed for a few minutes 02_19 Safe driving 02_19 Some simple tips are provided below that will enable you to use your vehicle on a daily basis confidently and safely Your skill and your mechanical knowledge are the basis of safe riding W...

Page 36: ...CERTAIN MEDICINES IS EXTREMELY DAN GEROUS CAUTION ANY ELABORATION THAT MODIFIES THE VEHICLE S PERFORMANCES SUCH AS TAMPERING WITH ORIGINAL STRUCTURAL PARTS IS STRICTLY FORBID DEN BY LAW AND RENDERS THE VEHICLE NO LONGER CONFORMING TO THE APPROVED TYPE AND DANGEROUS FOR RIDING CAUTION DO NOT ADJUST THE MIRRORS WHILE RIDING THIS COULD CAUSE YOU TO LOOSE CONTROL OF THE VEHICLE WARNING IN ORDER TO PRE...

Page 37: ...AND PERFORMANCE AS WELL AS THE LEVEL OF SAFETY DURING USE SEE THE SPARE PARTS AND ACCESSORIES SECTION 37 2 Use ...

Page 38: ...38 2 Use ...

Page 39: ...Vespa S 125ie 150ie 3Valvole Chap 03 Maintenance 39 ...

Page 40: ...l every time the vehicle is used 03_01 03_02 Engine oil level check 03_01 03_02 Every time the vehicle is used visually inspect the level of the engine oil when the engine is cold after completely unscrewing the oil cap dipstick The oil level should be somewhere between the MAX and MIN index marks on the level rod A while the oil is being checked the vehicle must be resting on its centre stand on ...

Page 41: ...ged as indicated in the scheduled maintenance tables at an Authorised Service Centre The engine should be emptied by draining the oil through drainage plug B of the mesh filter on the flywheel side In order to facilitate oil drainage loosen the cap dipstick Since a certain quantity of oil still remains in the circuit add approximately 1000 cm of oil through cap A Then start up the vehicle leave it...

Page 42: ...ICLE MALFUNCTION CAUTION USED OIL CONTAINS SUBSTANCES WHICH CAN BE HARMFUL TO THE ENVI RONMENT FOR OIL REPLACEMENT CONTACT AN AUTHORISED SERVICE CENTRE WHICH IS EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRON MENTALLY FRIENDLY AND LEGAL WAY CAUTION USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE Recommended products eni i Ride PG 5W 40 Synthetic based lubricant for high p...

Page 43: ...HORISED SERVICE CENTRE FOR THE CONTROLS OF THE HUB OIL LEVEL THAT ARE NOT PREDETER MINED BY THE SCHEDULED MAINTENANCE TABLE OPERATE AS DESCRI BED 03_07 CHECK LEVEL Park the vehicle on level ground and centre stand Undo screw A oil comes out of the screw hole A the oil quantity in the hub is adequate place it and tighten the screw NO oil comes out of the screw hole A the oil quantity in the hub IS ...

Page 44: ...AUTION RIDING THE VEHICLE WITH INSUFFICIENT HUB LUBRICATION OR WITH CON TAMINATED OR IMPROPER LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE SERIOUS DAMAGE CAUTION USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT FOR OIL CHANGE CONTACT AN AUTHORISED SERVICE CENTRE WHICH IS EQUIP PED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIENDLY AND LEGAL WAY Recommended ...

Page 45: ... signs of splitting at the sides or irregular tread wear If this occurs go to an authorised work shop or at least a workshop adequately equipped to remove and refit tyres CAUTION TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD INCOR RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID ING DANGEROUS TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW TYRES Front...

Page 46: ...y unscrewing the screw B Slide off the spark plug tube C Remove the spark plug using the box spanner supplied Fitting Use the box spanner to refit the spark plug in its saddle then tighten it Care should be taken while installing and fixing it with the correct inclination Insert the spark plug tube C Place the inspection cover A and tighten the screw B CAUTION FOLLOW THESE PROCEDURES VERY CAREFULL...

Page 47: ...PERFORM THE OPERATIONS CAREFULLY DO NOT DAMAGE THE TONGUES OR THEIR SEATS HANDLE THE PAINTED AND PLASTIC COMPONENTS CAREFULLY DO NOT SCRATCH OR DAMAGE THEM RECOMMENDED SPARK PLUG Spark plug 125cm NGK CR8EB Spark plug 150cm NGK CR8EB Electrode gap 0 7 to 0 8 mm Removing the air filter To remove and clean the air filter follow the indications in the scheduled maintenance table contact an Authorised ...

Page 48: ...full the level drops to the MIN level when it is fully empty the level of fluid in the reservoir is below the MIN level The brake fluid level may fall due to wear on the brake pads In case the pad wear is below the minimum mark contact an Authorised Service Centre to have the braking system thoroughly checked 03_13 Braking system fluid top up 03_13 03_14 03_15 03_16 Proceed as follows Remove the r...

Page 49: ...nt shield 03_16 Remove the tank cover C after sliding off the two fixing screws D Refill with the prescribed brake fluid type only paying attention not to exceed the maximum allowed level and indicated by the inspection sight glass Under standard climatic conditions replace fluid as indicated in the scheduled main tenance table This operation must be carried out by trained personnel take your vehi...

Page 50: ...RBS HUMIDITY FROM THE SURROUNDING AIR IF THE HUMIDITY IN THE BRAKING FLUID EXCEEDS A CERTAIN VALUE IT WILL LEAD TO INEFFICIENT BRAKING NEVER USE BRAKING FLUID KEPT IN CONTAINERS THAT HAVE ALREADY BEEN OPENED OR PARTIALLY USED Recommended products AGIP BRAKE 4 Brake fluid Synthetic fluid SAE J 1703 FMVSS 116 DOT 3 4 ISO 4925 CUNA NC 956 DOT 4 FITTING To fit the removed components to access the brak...

Page 51: ...ES ARE HARMFUL FOR THE ENVIRONMENT COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH REGULA TIONS IN FORCE CAUTION ELECTROLYTE CONTAINS SULPHURIC ACID AVOID CONTACT WITH EYES SKIN AND CLOTHES IN CASE OF ACCIDENTAL CONTACT RINSE WITH ABUN DANT WATER AND CONSULT A DOCTOR CAUTION IN ORDER TO AVOID DAMAGING THE ELECTRIC SYSTEM NEVER DISCON NECT THE WIRING WHILE THE ENGINE IS RUNNING DO ...

Page 52: ...E ENVIRONMENT COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH REGULA TIONS IN FORCE Characteristic Battery Sealed 12 V 10 Ah Long periods of inactivity Battery performance will be poor if the vehicle is not used for a long time This is the result of the natural phenomenon of battery discharging and may be due to residual absorption by vehicle components with constant power consump...

Page 53: ...in a dry ventilated place Recharge at least once every two months N B THE BATTERY MUST BE CHARGED WITH A CURRENT EQUAL TO 1 10 OF THE RATED CAPACITY OF THE BATTERY AND FOR NOT LONGER THAN 10 HOURS CONTACT AN AUTHORISED SERVICE CENTRE TO CARRY OUT THIS OPERA TION SAFELY WHEN REFITTING THE BATTERY MAKE SURE THE LEADS ARE CORRECTLY CONNECTED TO THE TERMINALS WARNING DO NOT DISCONNECT THE BATTERY CABL...

Page 54: ...d as MAIN FUSE HOLDER A battery compartment under the saddle Access to the main fuse holders A Lift the saddle and open the fuse holders MAIN FUSES Fuse No 1 Capacity 20 A Protected circuits vehicle general Fuse No 2 Capacity 15 A Protected circuits Injection ECU injection load battery power 54 3 Maintenance ...

Page 55: ...e secondary fuses B Remove the front cover as described in paragraph Opening cases Open the fuse holders SECONDARY FUSES Fuse No 3 Capacity 10A Protected circuits Protected circuits Powered by battery light solenoid and antitheft device preparation Fuse No 4 Capacity 7 5 A 55 3 Maintenance ...

Page 56: ... stop switch and starter remote control Fuse No 5 Capacity 5A Protected circuits MIU control unit load solenoid coil battery power Fuse No 6 Capacity 7 5 A Protected circuits Protected circuits key powered to daylight running light and dashboard lighting 03_22 56 3 Maintenance ...

Page 57: ...ING DO NOT TIP THE VEHICLE TOO MUCH IN ORDER TO AVOID DANGEROUS LEAKAGE OF THE BATTERY ELECTROLYTE CAUTION MODIFICATIONS OR REPAIRS TO THE ELECTRICAL SYSTEM PERFORMED INCORRECTLY OR WITHOUT STRICT ATTENTION TO THE TECHNICAL SPEC IFICATIONS OF THE SYSTEM CAN CAUSE MALFUNCTIONING AND RISK OF FIRE CAUTION PERFORM THE OPERATIONS CAREFULLY DO NOT DAMAGE THE TONGUES OR THEIR SEATS HANDLE THE PAINTED AND...

Page 58: ...bulbs Type Incandescent Power 12V 5W Quantity 1 Rear tail light bulb Type Halogen Power 12V 5W Quantity 1 Stop light bulb 12V 21W License plate bulb Type Incandescent Power 12V 5W Quantity 1 Front turn indicator light bulb Type Incandescent BAU 15S Amber Power 12V 10W Quantity 1 RHS 1 LHS 58 3 Maintenance ...

Page 59: ...ont light group 03_23 03_24 03_25 03_26 03_27 To access the headlight bulbs remove the front of the handlebar cover as follows 1 Remove the rear view mirrors 2 Undo the three screws holding the handlebar cover The front central screw B and the two rear screws A Once this is done the handlebar cover can be removed To replace the high low beam headlight bulb 1 Disconnect the power contacts and remov...

Page 60: ...ENOMENON SHOULD QUICKLY DISAPPEAR WHEN THE LIGHT IS SWITCHED ON THE PRESENCE OF DROPS OF WATER ON THE OTHER HAND COULD INDI CATE THAT WATER IS INFILTRATING CONTACT THE AFTER SALES SERVICE NETWORK 03_24 CAUTION DO NOT PLACE TRANSPORT OBJECTS AND OR CLOTHES OVER THE FRONT HEADLIGHT ASSEMBLY WHEN THE HEADLIGHT IS TURNED ON OR OFF FAILURE TO FOLLOW THIS PRECAUTION MAY CAUSE OVERHEATING AND THE SUBSEQU...

Page 61: ...03_25 03_26 03_27 61 3 Maintenance ...

Page 62: ...e distance from the ground to the centre of the vehicle headlamp Otherwise adjust the right headlight with the screw A N B THE ABOVE PROCEDURE COMPLIES WITH THE EUROPEAN STANDARDS RE GARDING MAXIMUM AND MINIMUM HEIGHT OF LIGHT BEAMS REFER TO THE STATUTORY REGULATIONS IN FORCE IN EVERY COUNTRY WHERE THE VE HICLE IS USED 03_30 Front direction indicators 03_30 03_31 To replace the bulbs 1 Remove the ...

Page 63: ... then take it out To refit proceed in reverse order N B IF MISTING IS NOTICED ON THE INSIDE OF THE HEADLAMP GLASS THIS DOES NOT INDICATE A FAULT AND IS ATTRIBUTABLE TO HUMIDITY AND OR TO LOW TEMPERATURES THE PHENOMENON SHOULD QUICKLY DISAPPEAR WHEN THE LIGHT IS SWITCHED ON THE PRESENCE OF DROPS OF WATER ON THE OTHER HAND COULD INDI CATE THAT WATER IS INFILTRATING CONTACT THE AFTER SALES SERVICE NE...

Page 64: ...e bulbs 1 Remove the turn indicator from its fitting by undoing the screw A 2 Take out the bulb holder B from its fitting by turning it anticlockwise 3 Press the bulb turn it anticlockwise and then take it out To refit proceed in reverse order 64 3 Maintenance ...

Page 65: ...de off the bulb holder A from its seat by operating from the inside of the license plate holder Slide off bulb B CAUTION DO NOT PULL THE ELECTRICAL WIRING TO EXTRACT THE BULB HOLDER Rear view mirrors 03_38 The mirrors can be set to the desired position by adjusting the mirror frame 65 3 Maintenance ...

Page 66: ...the braking circuit or a failure in the braking system In this case mainly due to the importance of brakes to guarantee safe riding conditions the vehicle should be taken to an Authorised Service Centre or Dealer CAUTION BRAKING SHOULD BEGIN AFTER ABOUT 1 3 OF THE BRAKE LEVER STROKE CAUTION HAVE THE BRAKE PADS CHECKED BY THE DEALER ACCORDING TO THE CHECKS SPECIFIED IN THE SCHEDULED MAINTENANCE TAB...

Page 67: ...ETC ON THE ROAD CAN DRASTICALLY REDUCE THE LIFE OF THE BRAKE PADS IN OR DER TO AVOID THIS WE RECOMMEND WASHING THE VEHICLE FREQUENTLY WHEN RIDING IN THESE ROAD CONDITIONS 03_40 Rear drum brake 03_40 Operate adjusting nut B and loosen lock nut A shown in the figure Note that when the throttle is in idle the wheel should rotate free After the adjustment screw lock nut A CAUTION BRAKING SHOULD BEGIN ...

Page 68: ... CAN PROPERLY FOLLOW THE INSTRUCTIONS ON THE PACKAGING 03_42 Periods of inactivity 03_42 We recommend carrying out the following operations 1 Clean the scooter thoroughly and then cover it with a canvas 2 With engine off and piston at the bottom dead centre remove the spark plug add 1 2 cm of oil through its hole larger amounts are dangerous for the engine itself Operate the starter button 1 2 tim...

Page 69: ...ishing with silicone wax must always be preceded by washing WARNING To avoid the appearance of oxidations wash the vehicle every time it is used in certain areas or in special conditions of Environmental seasonal conditions use of salt de icer chemical products on the road in winter Air pollution city and or industrial areas Salinity and humidity of the atmosphere marine areas hot and wet weather ...

Page 70: ...D COULD DAMAGE THE PAINTWORK NEVER USE RAGS SOAKED IN PETROL OR DIESEL OIL TO CLEAN THE PAINTED OR PLASTIC SURFACES IN ORDER TO PREVENT THEM LOSING THEIR SHINE AND MECHANICAL CHARACTERISTICS WARNING WHEN WASHING THE ENGINE WITH A HIGH PRESSURE WATER JET ONLY USE FAN SPRAY JETS DO NOT PLACE THE NOZZLE CLOSER THAN 60 CM DO NOT USE WATER AT TEMPERATURES OVER 40 C DO NOT DIRECT THE JETS DIRECTLY TO CA...

Page 71: ... pump fault Contact an Authorised Service Centre Flat battery Recharge the battery IMPORTANT DO NOT USE THE SCOOTER TO THE COMPLETE EXHAUSTION OF FUEL SHOULD THIS OCCUR DO NOT ATTEMPT TO START THE ENGINE TURN THE IGNITION KEY TO OFF AND TOP UP THE FUEL TANK AS SOON AS POSSIBLE FAILURE TO FOLLOW THESE GUIDELINES COULD DAMAGE THE FUEL PUMP AND OR THE CATALYTIC CONVERTER IGNITION PROBLEMS Faulty spar...

Page 72: ...ly Cylinder head loose piston gas rings worn Contact an Authorised Service Centre Valve stuck Contact an Authorised Service Centre HIGH CONSUMPTION AND LOW PERFORMANCE Clogged or dirty air filter Try to blow out with compressed air otherwise replace the filter INSUFFICIENT BRAKING Greasy disc Worn pads Faulty braking system Presence of air in the front and rear brake circuit Contact an Authorised ...

Page 73: ... fault oil leak end buffers damaged shock absorber preloading incorrectly set Contact an Authorised Service Centre AUTOMATIC TRANSMISSION PROBLEMS CVT rollers and or drive belt damaged Contact an Authorised Service Centre 73 3 Maintenance ...

Page 74: ...74 3 Maintenance ...

Page 75: ...Vespa S 125ie 150ie 3Valvole Chap 04 Technical data 75 ...

Page 76: ...Data 04_01 04_01 76 4 Technical data ...

Page 77: ...isc brake with hydraulic control activated by handlebar right side lever Rear brake Ø 110 mm drum brake with mechanical control activated by handlebar left side lever Wheel rim type Light alloy wheel rims Front wheel rim 11 x 2 50 Rear wheel rim 10 x 3 00 Front tyre Tubeless 110 70 11 45L Rear tyre Tubeless 120 70 10 54L Front tyre pressure 1 6 bar Rear tyre pressure with passenger 2 0 bar 2 3 bar...

Page 78: ...valves 2 intake 1 drainage single overhead camshaft chain driven Transmission CVT expandable pulley variator with torque server V belt self ventilating dry automatic centrifugal clutch and transmission housing with forced circulation air cooling Final reduction gear Gear reduction unit in oil bath Lubrication Engine lubrication with lobe pump inside crankcase chain driven with double filter mesh a...

Page 79: ...th Ø 28 mm throttle body single injector Fuel Unleaded petrol 95 RON Exhaust silencer Absorption type exhaust muffler with catalytic converter Emissions compliance EURO 3 150 CM ENGINE SPECIFICATIONS Type Single cylinder 4 stroke Cubic capacity 155 cm Bore x stroke 58 0 x 58 6 mm Max power 8 5 kW at 8 250 rpm MAX torque 12 8 Nm at 6 250 rpm Compression ratio 10 5 0 5 1 Idle speed 1 750 100 rpm Val...

Page 80: ...cation with lobe pump inside crankcase chain driven with double filter mesh and paper Cooling Forced air circulation cooling Starter Electric starter Ignition Electronic inductive discharge ignition with variable advance and separate HV coil Ignition advance Three dimensional map managed by control unit Spark plug 150cm NGK CR8EB Electrode gap 0 7 to 0 8 mm Fuel system Electronic injection with Ø ...

Page 81: ... in the filtering cartridge Hub oil 200 cm Fuel tank capacity 8 2 0 5 l 04_02 Toolkit 04_02 The toolkit comprises One box spanner One twin screwdriver One special spanner for adjusting rear shock absorbers The tools are stored in the helmet compartment 81 4 Technical data ...

Page 82: ...82 4 Technical data ...

Page 83: ...Vespa S 125ie 150ie 3Valvole Chap 05 Spare parts and accessories 83 ...

Page 84: ...E PARTS CAUSES YOUR WARRANTY RIGHTS TO EXPIRE WARNING PIAGGIO MARKETS ITS OWN LINE OF ACCESSORIES THAT ARE RECOG NISED AND GUARANTEED FOR USE IT IS THEREFORE ESSENTIAL TO CON TACT AN AUTHORISED DEALER OR SERVICE CENTRE IN ORDER TO CHOOSE AND FIT ACCESSORIES CORRECTLY THE USE OF NON ORIGINAL ACCES SORIES MAY AFFECT THE STABILITY AND OPERATION OF YOUR VEHICLE AND REDUCE SAFETY LEVELS WITH POTENTIAL ...

Page 85: ...Vespa S 125ie 150ie 3Valvole Chap 06 Scheduled maintenance 85 ...

Page 86: ...It is indispensable to have your vehicle serviced to the prescribed intervals of time even if you have not reached the predicted mileage Punctual vehicle servicing is necessary for the correct use of the guarantee For any further information concerning Warranty procedures and Scheduled Maintenance please refer to the Warranty Booklet SCHEDULED MAINTENANCE TABLE km x 1 000 1 5 10 15 20 25 30 Safety...

Page 87: ... I R Hub oil I I I Headlight direction adjustment A A A Brake pads I I I I I I I Tyre pressure and wear I I I I I I I Vehicle road test I I I I I I I Odometer gear L L L Suspension I I I Steering A A A A Transmission L L L I CHECK AND CLEAN ADJUST LUBRICATE OR REPLACE IF NECESSARY C CLEAN R REPLACE A ADJUST L LUBRICATE Check level every 2 500 km Replace every 2 years 87 6 Scheduled maintenance ...

Page 88: ...G 5W 40 Synthetic based lubricant for high performance four stroke engines JASO MA MA2 API SL ACEA A3 AGIP FILTER OIL Special product for the treatment of foam filters AGIP GREASE MU3 Yellow brown lithium base medium fibre multipurpose grease ISO L X BCHA 3 DIN 51 825 K3K 20 AGIP GP 330 Water repellent stringy calcium spray grease R I D A D R 2 10 b 2 R I Na 2 42 I A T A 2 I M D G class 2 UN 1950 ...

Page 89: ...tification 20 Immobilizer 15 17 Instrument panel 9 K Key switch 12 Keys 16 20 L Light switch 15 M Maintenance 39 85 Mirrors 65 P Puncture 68 R Refuelling 26 S Saddle 19 Scheduled maintenance 85 Shock absorbers 28 Spark plug 46 Stand 34 Start up 15 Switch 12 14 15 T Tank 18 Technical Data 75 Toolkit 81 Transmission 35 Turn indicators 64 Tyre pressure 27 Tyres 45 V Vehicle 7 69 89 ...

Page 90: ... changes to components parts or accessories which it considers necessary to improve the product or which are required for manufacturing or construction reasons Not all versions models shown in this publication are available in all countries The availability of each model should be checked at the official PIAGGIO sales network Copyright 2012 Piaggio C S p A All rights reserved Reproduction of this ...

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