Vestil ALL-T-2-GPT, Instruction Manual

Page 1: ...4 Signal Words 4 Hazards 4 Operating the Truck 5 Fork Carriage Controls 5 6 Lifting and Transporting Loads 6 Parking Brake 7 Disengaging the Transmission Neutral Mode 7 Record of Satisfactory Condition 7 Inspections and Maintenance 7 8 Complete Exploded Views Bill of Materials 9 16 ALL T 2 GPT ALL T 4 GPT ALL T 2 GPT L ALL T 4 GPT L 9 10 ALL T 2 GPT 10HP ALL T 4 GPT 10HP ALL T 2 GPT L 10HP ALL T 4...

Page 2: ... 122 9cm 39 5 16 99 9cm 1051 lb 477 7kg 2000 lb 909 1kg 344cc ALL T 2 GPT L 77 3 4 197 5cm 48 121 9cm 12 30 5cm 86 5 16 219 2cm 13 33 0cm 45 3 8 115 3cm 39 5 16 99 9cm 997 lb 453 2kg 2000 lb 909 1kg 190cc ALL T 2 GPT L 10HP 82 11 16 210 0cm 48 121 9cm 12 30 5cm 89 13 16 228 1cm 16 40 6cm 48 9 16 123 3cm 39 7 16 100 2cm 1094 lb 497 3kg 2000 lb 909 1kg 344cc ALL T 4 GPT 66 1 2 168 9cm 36 91 4cm 12 3...

Page 3: ... PT 861 2 219 7cm 48 121 9cm 20 50 8cm 939 16 237 6cm 4711 16 121 1cm 461 4 117 5cm 1289 lb 585 9kg 2000 lb 909 1kg 190cc ALL T 2 GPT L PT 10HP 861 2 219 7cm 48 121 9cm 20 50 8cm 939 16 237 6cm 4711 16 121 1cm 461 8 117 2cm 1324 lb 601 8kg 2000 lb 909 1kg 344cc ALL T 4 GPT PT 753 16 191 0cm 36 91 4cm 20 50 8cm 825 16 209 1cm 473 16 119 9cm 461 4 117 5cm 1332 lb 605 5kg 4000 lb 1818 2kg 190cc ALL T...

Page 4: ...ead the manual whenever necessary to refresh your understanding of proper operation and maintenance procedures An instruction manual for the gasoline motor is provided with this unit Read the entire manual before operating the truck for the first time DO NOT exceed the capacity of your unit Capacity information is provided in the Specifications tables on pages 2 3 The truck is also labeled with it...

Page 5: ...wards the top of the handle c Practice shifting between forward and reverse NOTE Do not quickly shift from forward to reverse or vice versa Sudden shifts can damage the transaxle d When moving heavy loads i e loads close to the unit s capacity drive slowly Driving slowly decreases the load on the engine Steering Steer the unit by swinging the handle to one side or the other While turning the rpm s...

Page 6: ...ity fuse by raising the hitch B Tilting the carriage Units equipped with the powered tilt feature PT appears in the model designation have two control levers 1 The lever on the left controls up and down movement 2 The lever on the left controls carriage tilt a Push the lever forward to activate a second cylinder This cylinder pushes the top of the carriage forward which causes the fork tips to dro...

Page 7: ...to it Each feature listed in Inspect the following components below should be photographed in detail Describe where each label is located Collate all photographs and writings into a file Mark the file appropriately to identify it This record documents the truck in satisfactory condition Compare the results of all inspections to this record to determine if the unit is in satisfactory condition Do n...

Page 8: ...50 042 010 and drive pulley part number 50 027 003 or 50 027 004 Unseat the belt from the drive pulleys to relieve belt tension Then examine the pump assembly part number 50 643 012 or 50 643 001 Idler pulley on top of the pump as well as the pump bearings and shaft Look for damage and significant wear Replace any component that is significantly worn in particular the belt 4 Check the hydraulic sy...

Page 9: ...1 Cover rear belt 1 4 50 612 008 Assembly axle rear wheel 1 1 15 50 024 012 Cover lower belt formed 1 5 50 612 006 Assembly transaxle 3 4 shaft 1 16 50 024 014 Cover skid plate 1 6 50 525 002 Weldment steering handle 1 17 50 040 010 OR4 TA neutral lever 1 7 50 542 003 50 542 005 Subassembly sprocket drive left exploded view on p 18 ALL T 2 GPT ALL T 4 GPT ALL T 2 GPT L ALL T 4 GPT L 1 1 18 50 016 ...

Page 10: ...35 68021 External retaining ring phosphate finish 11 8 2 60 50 623 008 Subassembly hose valve return 1 36 23203 Bolt SHCS 1 4 20 x 3 4 1 61 50 623 010 Subassembly hose pump 1 37 36102 Hex nut gr A z plated 1 4 20 3 62 50 623 007 Subassembly hose return 1 38 50 130 006 Pin key axle extension 1 63 50 623 006 Subassembly hose suction 1 39 32416 Thread cutting screw slotted type F z plated 5 16 18 x 3...

Page 11: ...T 4 GPT 10HP ALL T 2 GPT L 10HP ALL T 4 GPT L 10HP 1 1 12 50 540 006 Weldment shifter plate 1 4 50 632 002 Assembly axle rear wheel 2 1 13 50 540 009 Assembly lever brake 1 5 50 612 007 Assembly transaxle 1 shaft 1 14 50 024 006 Cover rear leg 2 6 50 525 002 Weldment steering handle 1 15 50 024 016 Cover front leg 2 7 50 542 007 50 542 009 Subassembly sprocket drive left exploded view on p 18 ALL ...

Page 12: ...1 33 11059 Bolt 2 z plated 5 16 18UNC x 1 1 2 1 61 50 623 010 Subassembly hose pump 1 34 50 024 009 Guard skid plate 10HP 1 62 50 623 007 Subassembly hose return 1 35 50 024 017 Guard skid plate top formed 1 63 50 623 006 Subassembly hose suction 1 36 50 024 015 Guard right side transaxle 1 64 50 623 011 Subassembly hose valve 1 37 50 514 005 Weldment battery box 1 65 21 139 002 Battery 12V sealed...

Page 13: ...x2 1 4 piston style with clevis mounts right hand port 1 21 50 016 024 Bracket neutral formed 1 7 50 521 002 Assembly cylinder hydraulic 2x2 1 4 piston style with clevis mounts left hand port 1 22 50 024 006 Cover rear leg 2 8 03 612 002 Assembly hinge pin 4 23 50 024 016 Cover front leg 2 9 99 021 909 001 99 021 952 Cylinder hydraulic ALL T 2 GPT PT ALL T 2 GPT L PT ALL T 4 GPT PT ALL T 4 GPT L P...

Page 14: ...013 50 028 001 50 028 002 Fork ALL T 2 GPT PT ALL T 4 GPT PT ALL T 2 GPT L PT ALL T 4 GPT L PT 2 65 50 623 016 Subassembly hose valve to pump 1 43 50 024 015 Guard right side transaxle 1 66 99 116 119 Fitting hydraulic 06MJ08MA ORB 90 elbow 2 44 99 159 007 Engine 190cc 1 67 99 116 096 Fitting hydraulic 06MJ 08MORB STRAIGHT 3 45 50 638 001 Assembly valve double 1 68 99 031 078 Accessories pipe 3 4 ...

Page 15: ...2 1 4 piston style with clevis mounts right hand port 1 18 50 024 017 Guard skid plate top formed 1 6 50 521 002 Assembly cylinder hydraulic 2x2 1 4 piston style with clevis mounts left hand port 1 19 50 024 009 Guard skid plate 10HP 1 7 03 612 002 Assembly hinge pin 4 20 50 024 006 Cover rear leg 2 8 99 021 909 001 99 021 952 Cylinder hydraulic ALL T 2 GPT PT 10HP ALL T 2 GPT L PT 10HP ALL T 4 GP...

Page 16: ... 67 99 031 078 Accessories pipe 3 4 NPT 1 40 50 016 008 Bracket drive to neutral formed 1 68 01 031 005 Filter reservoir hydraulic 1 41 50 525 001 Weldment handle drive to neutral 1 69 99 031 094 Accessories cap 3 4 1 42 50 514 005 Weldment battery box 1 70 50 623 017 Subassembly hose tilt valve to bulkhead 2 43 32408 Screw thread cutting 1 4 20x3 4 2 71 50 623 019 Subassembly hose lift valve to b...

Page 17: ...0 003 Bearing ball low speed rear wheel 4 15 50 110 008 Bearing seal 1 Rear Wheel Axle Assembly 2 Exploded View and Bill of Materials ALL T 2 GPT PT ALL T 4 GPT PT ALL T 2 GPT L PT ALL T 4 GPT L PT ALL T 2 GPT 10HP ALL T 4 GPT 10HP ALLT 2 GPT L 10HP ALL T 4 GPT L 10HP ALL T 2 GPT PT 10HP ALL T 4 GPT PT 10HP ALL T 2 GPT L PT 10HP ALL T 4 GPT L PT 10HP 50 623 002 Item Part no Description Qty 1 50 61...

Page 18: ...ldment safety bale 1 18 66026 Pin clevis 1 4 x1 1 6 99 145 015 Specialty hardware shock tension 1 19 65012 Cotter pin z plated 1 16 x 1 2 2 7 11109 Hex bolt gr A zinc finish 3 8 16x 1 1 2 1 20 50 146 002 Spring kill switch 1 8 37024 Nylon insert lock nut gr 2 z finish 3 8 16 3 21 33004 Flat washer USS z plated 1 4 1 9 11117 Bolt HHCS 2 z plated 3 8 16x3 1 2 4 22 11010 Hex bolt gr A z plated 1 4 20...

Page 19: ...23 010 Subassembly hose pump 1 6 50 540 003 Assembly belt tensioner 1 21 50 623 007 Subassembly hose return 1 7 15 042 003 Belt 1 2 x55 1 22 50 623 006 Subassembly hose suction 1 8 99 034 134 Horn ALL T 1 23 50 623 011 Subassembly hose valve 1 9 50 034 003 Accessories electrical 9V battery clip 1 24 99 116 074 Fitting hydraulic 06MJ 12MP 90 2 10 50 139 001 Battery 9V 1 25 99 116 073 Fitting hydrau...

Page 20: ...sembly hose valve 1 7 50 042 009 Belt 1 2 x40 1 24 21 139 002 Battery 12V sealed lead acid AGM 1 8 99 034 134 Horn ALL T 1 25 99 034 028 Accessories motor contactor 12V coil 1 9 50 034 003 Accessories electrical 9V battery clip 1 26 21 034 004 Circuit breaker 1 10 50 139 001 Battery 9V 1 27 11003 Hex bolt gr A z plated 1 4 20 x 3 4 2 11 50 034 002 Accessories electrical 9V battery snap 1 28 50 034...

Page 21: ...tensioner 1 23 99 116 119 Fitting hydraulic 06MJ 08MAORB 90 2 7 50 042 010 Belt 1 2 x40 1 24 99 116 073 Fitting hydraulic 06MJ 08MP 90 1 8 99 034 134 Horn ALL T 1 25 99 031 078 Accessories pipe 3 4 NPT 1 9 50 034 003 Accessories electrical 9V battery clip 1 26 01 031 005 Filter reservoir hydraulic 1 10 50 139 001 Battery 9V 1 27 99 031 094 Accessories cap 3 4 1 11 50 034 002 Accessories electrical...

Page 22: ...lve to bulkhead 1 10 50 139 001 Battery 9V 1 29 50 623 018 Subassembly hose block to tilt 4 11 50 034 002 Accessories electrical 9V battery snap 1 30 99 116 096 Fitting hydraulic 06MJ 08MORB straight 3 12 99 130 003 Pin keystock 1 31 99 031 095 Accessories clamp 2 ear 17 16 1 13 11061 5 16 18x2 HHCS 2 z plated 3 32 99 031 096 Accessories clamp 2 ear 11 8 1 14 11019 1 4 20x4 hex bolt gr A z plated ...

Page 23: ... 4 GPT L 10HP 1 1 1 1 10 20 042 002 Sprocket driver 50 10 tooth 1 11 50 120 005 Nut front lug 4 12 32415 Thread cutting screw type F 5 16 18 x 1 2 2 13 32416 Thread cutting screw slotted type F 5 16 18 x 3 4 2 14 11053 Bolt HHCS z plated 5 16 18 x 3 4 4 15 36104 Hex nut gr A z plated 5 16 18 4 16 99 130 003 Pin key stock 2 Item Part no Description Qty 1 50 612 002 Assembly front axle 1 2 15 110 00...

Page 24: ...L 10HP 1 1 1 1 10 20 042 002 Sprocket driver 50 10 tooth 1 11 50 120 005 Nut front lug 4 12 32415 Thread cutting screw type F 5 16 18 x 1 2 2 13 32416 Thread cutting screw slotted type F 5 16 18 x 3 4 2 14 11053 Bolt HHCS z plated 5 16 18 x 3 4 4 15 36104 Hex nut gr A z plated 5 16 18 4 16 99 130 003 Pin key stock 2 Item Part no Description Qty 1 50 612 002 Assembly front axle 1 2 15 110 001 Beari...

Page 25: ...ement labels contact the technical service and parts department online at http www vestilmfg com parts_info htm Alternatively you may request replacement parts and or service by calling 260 665 7586 and asking the operator to connect you to the Parts Department D Label 287 On frame oil tank C Label 206 On frame oil tank close to oil fill cap B Label 207 On back of carriage cross bar J Label 661 no...

Page 26: ...draulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How long is the warranty period The warranty period for original dynamic components is 1 year For wearing parts the warranty period is 90 days Both warranty periods begin on the date Vestil ships the p...