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rev. 11/1/2016 

  CB-PMPS, manual.doc 

Copyright 2016 Vestil Manufacturing Corp.                                                                                     Page 19 of 23          

 

5

"Spongy· 

or "Jerky· unit operation.

 

s

Fluid starvation

t. Air in system

.

 

s

See 2 

(d), 

(f)

(g), (j) 

t

See air bleed procedure (p. 19).

 

6. 

Unit lowers too slowly when loaded

.

 

u. Lowering solenoid valve filter screen 
clogged. 
v. Pinched tube or hose

w

Foreign material in flow control valve. 

 
 
x. Binding cylinders

y. Foreign material in velocity fuse. 

u

Remove lowering solenoid valve and 

clean filter screen. 
v. Correct as necessary. 
w

Remove and clean flow control valve. 

Refer to Hydraulic System Diagram on p. 
3)

.

 

x

Align cylinders correctly. 

y. Remove and clean velocity fuse. Refer 
to Hydraulic System Diagram on p. 3)

.

 

7

Unit lowers too quickly

.

 

z. Foreign material stuck in flow control 
valve. 

(In 

this case, carriage initially lowers 

at a normal rate but accelerates as the 
carriage descends).

 

z. Remove flow control valve from the 
valve block and clean. (Refer to Hydraulic 
System Diagram on p. 3)

.

 

8. 

Unit raises then lowers slowly.

 

aa

Lowering solenoid valve may be 

incorrectly wired or is stuck open 
bb. Check valve may be stuck open. 

 

cc. Check for leaking hoses, fittings, pipes

 
dd

Cylinder packings may be worn or 

damaged

.

 

aa

See 3 (a)

 
bb. Remove and clean check valve

(Refer 

to Hydraulic Section of Owner's Manual)

.

 

cc. See 2 (c). 
 
dd

Replace packings

 

(contact 

factory for 

replacement parts).

 

9. 

Carriage elevates, but does not lower

.

 

ee. Incorrect lowering solenoid valve 
wiring

ff

Lowering solenoid valve 

i

s stuck. 

 
 
 
 
 
gg. Faulty lowering solenoid coil. 
 
 
 
hh. Binding cylinders. 
ii. If the carriage lowers too rapidly, air is 
present in the hydraulic system causing the 
velocity fuse to activate and shut off the oil 
flow from the cylinders

. Consequently,

 the 

deck will not lower. 

ee

Correct per diagram (p. 8-10)

 
ff

Lightly tap down the solenoid coil body 

to seat it properly

(DO NOT hit coil hard as 

it will permanently damage the internal 
system

DO NOT remove the solenoid 

valve from the block because 

the 

carriage 

will descend dangerously quickly. 
gg

Remove and replace. DO NOT remove 

the down solenoid valve fro the block as 
the unit will come down at a dangerous 
speed. 
hh

See 4 (c). 

ii

To unlock, re-pressurize the hydraulic 

system. 
 

 

 

 

Summary of Contents for CB-PMPS Series

Page 1: ...om Table of Contents Hazard identification with signal words 2 Safe Use Recommendations 2 Product specifications by model 3 Diagram of Hydraulic System 3 FIG 1 CB PMPS 6 50 exploded parts diagram part...

Page 2: ...matically void the Limited Warranty see p 23 DO NOT exceed the maximum rated load see Specifications table on p 3 Label 287 on product Inspect the product before each use according to the instructions...

Page 3: ...0 cm x 91 cm 91 in 231 cm 73 in 187 cm 3 in to 50 in 7 6 cm x 127 cm 2 033 lb 923 8 kg CB PMPS 10 50 1000 lb 455 kg 4 in x 36 in 10 cm x 91 cm 91 in 231 cm 73 in 187 cm 3 in to 50 in 7 6 cm x 127 cm 2...

Page 4: ...zinc plated bolt 2 5 16 132 227 Caster 8 3 FWB NTP 2 17 37030 1 2in 13 Nylon insert lock nut 2 6 11365 Bolt HHCS 2 zinc plated 3 4 10x3 18 32030 8 18 x 3 4in HWH tek drill tap 2 7 11211 1 2in 13 UNC x...

Page 5: ...SS zinc plated flat washer 8 5 16 132 173 Caster wheel PH 8 3 2 17 11105 3 8in 16 x 1in HHCS 2 zinc plated bolt 4 6 37039 3 4in 10 zinc plated Nylock nut 2 18 36106 3 8in 16 zinc plated hex nut 4 7 33...

Page 6: ...16 zinc plated hex nut 4 5 37039 3 8in 10 zinc plated Nylock nut 2 17 16 001 190 FL ADJ 810 adjustable floor lock 1 6 33012 1 2in USS zinc plated flat washer 1 18 15 514 112 Weldment frame 1 7 33625 1...

Page 7: ...c plated bolt 4 5 37039 3 8in 10 zinc plated Nylock nut 2 17 36106 3 8in 16 zinc plated hex nut 4 6 33012 1 2in USS zinc plated flat washer 1 18 16 001 190 FL ADJ 810 adjustable floor lock 1 7 33625 1...

Page 8: ...Manufacturing Corp Page 8 of 23 FIG 5 115VAC Modular power unit electrical circuit diagram FIG 6 12VDC Modular power unit electrical circuit diagram Disconnect power before working on the power unit D...

Page 9: ...ng Corp Page 9 of 23 FIG 7 3 Phase AC Modular Power Unit Diagram Disconnect power before working on the power unit Drawing no 99 124 032 FIG 7 Single Phase 208 230VAC Modular Power Unit Diagram Drawin...

Page 10: ...rev 11 1 2016 CB PMPS manual doc Copyright 2016 Vestil Manufacturing Corp Page 10 of 23 FIG 9A 12VDC Modular Power Unit Layout part 1 of 2 Drawing no 99133001 rev A...

Page 11: ...rev 11 1 2016 CB PMPS manual doc Copyright 2016 Vestil Manufacturing Corp Page 11 of 23 FIG 9B 12VDC Modular Power Unit Layout part 2 of 2 Drawing no 99133002 rev A...

Page 12: ...rev 11 1 2016 CB PMPS manual doc Copyright 2016 Vestil Manufacturing Corp Page 12 of 23 FIG 10 AC Modular Power Unit Layout Drawing no 99133003 rev A...

Page 13: ...rev 11 1 2016 CB PMPS manual doc Copyright 2016 Vestil Manufacturing Corp Page 13 of 23 FIG 11A DC Modular Power Unit Exploded Parts Diagram...

Page 14: ...rev 11 1 2016 CB PMPS manual doc Copyright 2016 Vestil Manufacturing Corp Page 14 of 23 FIG 11B DC Modular Power Unit Exploded Parts Diagram...

Page 15: ...rev 11 1 2016 CB PMPS manual doc Copyright 2016 Vestil Manufacturing Corp Page 15 of 23 FIG 12A AC Modular Power Unit Exploded Parts Diagram...

Page 16: ...rev 11 1 2016 CB PMPS manual doc Copyright 2016 Vestil Manufacturing Corp Page 16 of 23 FIG 12B AC Modular Power Unit Exploded Parts Diagram...

Page 17: ...To raise the forks press the UP button on the pushbutton controller This starts the electric motor which turns the hydraulic pump and oil from the reservoir then flows through the suction filter and...

Page 18: ...y voltage Check light b All chassis connections to negative post of battery not made well a Recharge battery b Check and tighten or clean connections if necessary 2 Unit does not raise but motor is ru...

Page 19: ...owly aa Lowering solenoid valve may be incorrectly wired or is stuck open bb Check valve may be stuck open cc Check for leaking hoses fittings pipes dd Cylinder packings may be worn or damaged aa See...

Page 20: ...harger to a damaged extension cord Every DC powered CB PMPS is equipped with an onboard battery charger having a flanged electrical inlet The charger is current limited and will not exceed its rated o...

Page 21: ...damaged hydraulic hoses electrical wires and cords Repair as necessary 5 Carriage rollers see diagrams on p 4 7 check rollers and retaining hardware for normal condition 6 Forks carriage and mast cyc...

Page 22: ...imited Warranty and might make the pallet handler unsafe to use Step 5 Make a dated record of the repairs adjustments and or replacements Label Placement Diagram Each unit should be labeled at all tim...

Page 23: ...y in Angola IN The warranty covers defects in the following original dynamic components motors hydraulic pumps electronic controllers switches and cylinders It also covers defects in original parts th...

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