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Operator’s Manual 

4/16/21  

CTD-H-TP-3000 MANUAL.DOCX 

 

Table of Contents

  

Copyright 2021, Vestil Manufacturing Corp. 

Page 

9

 of 

14

 

Drive the crate dumper under the container. Advance until the container contacts the back stop on the crate 

dumper. 

When transporting a container, lift the tines just enough for the container to clear the floor. 
Before rotating the container, lift the tines to a height of 30” or more above the floor to provide clearance for the 

container. Make sure no personnel are standing beside, in front of, or under the crate dumper. Items falling from a 
container, and pinch points created by the motion of the crate dumper, pose a hazard to bystanders. 

 

DO NOT rotate, or return to level, a container by driving the fork tubes into the side or top of a 
dumpster or other object. ONLY use the hydraulic cylinders to rotate a crate. Damage to the crate 
dumper caused by improper rotating is NOT covered by the limited warranty. 

 
When rotating a container, the fork truck driver shall ensure that both holder brackets on the front of the crate 

dumper have rotated up and will secure the container during rotation. Each holder bracket has a position indicator 
facing the fork truck driver. When a holder bracket is in position to secure the container, its position indicator will be 
pulled down so that the bottom of the shrink wrap is even with the top of the back stop weldment (see illustration 
below). Holder brackets should automatically flip into position as rotation starts. 

When rotating a container, the fork truck driver shall ensure that both position indicators signal that the container is 

secure. If either position indicator signals that a holder bracket has not flipped up (i.e., the indicator hasn’t dropped 
down), immediately stop rotating the container and investigate the cause (i.e., the container is sitting on top of the 
holder bracket, preventing its motion). Correct the issue before rotating the container. 

 

 

Holder brackets rotated 

UP

. Container secure for rotation. 

 

Holder brackets rotated 

DOWN

. DO NOT continue 

rotation! 

 

 

Rotating a container without the holder brackets rotated up will result in the container falling off 
the crate dumper.

 

 
Be prepared for shifting of the container and/or its load during rotation. 
Do not leave an elevated or rotated container unattended. Internal leakage of the fork truck hydraulics may allow 

the tines to drop over an extended time period. Do not allow a rotated container to support the weight of the crate 
dumper. 

Return a container to level before transporting it to another location. 

 
 
 
 
 

Summary of Contents for CTD-H-TP-3000

Page 1: ...s discovered record a complete description of it on the bill of lading and file a claim with the carrier immediately If the product is undamaged discard the packaging NOTE The end user is solely responsible for confirming that product design use and maintenance comply with laws regulations codes and mandatory standards applied where the product is used Replacement Parts and Technical Assistance If...

Page 2: ...all foreseeable hazards associated with the use of its products However material handling is inherently dangerous and no manual can address every risk The end user is ultimately responsible for exercising sound judgment at all times in the use of this product Improper or careless operation of this device might result in serious or fatal personal injuries to the operator and bystanders ALWAYS use t...

Page 3: ...significant damage to either fork pocket the safety chain or the tilting mechanism or damage to or leakage from the hydraulic components tag the unit Out of Service and report the damage to maintenance personnel DO NOT use the crate dumper until it is restored to normal condition Before mounting the crate dumper on the forks of your forklift a qualified person should inspect the forks and fork car...

Page 4: ...ard is may be downloaded at no cost at http www itsdf org cue b56 standards html Before putting this crate dumper attachment into service you must acquire a copy of the Standard Apply all relevant parts of Part II For the User If instructions provided in this manual conflict with the Standard then the Standard takes precedence over this Manual Vestil requests you immediately share any conflict bet...

Page 5: ...14 Compatible container sizes Length L 39 45 7 8 991 mm 1165 mm Maximum width W 60 1524 mm Distance H 23 7 8 30 708 mm 838 mm Minimum clearance A 30 1 2 775 mm Minimum clearance B 3 76 mm Maximum center C 6 1 2 165 mm Center support C may be omitted from container CTD H TP 3000 exploded parts diagram and bill of materials ...

Page 6: ...5080 EXTENDED PRONG COTTER PIN ZINC FINISH 1 8 x 2 1 9 68083 E CLIP STEEL FOR Ø5 8 SHAFT 2 28 37030 1 2 13 NYLON INSERT LOCK NUT 1 10 15 145 016 GAS CYLINDER LEVER POSITIONER 2 29 33011 FLAT WASHER USS PLAIN FINISH Ø1 2 2 11 15 112 073 PIN CYLINDER PIVOT 2 30 99 112 006 PIN CLEVIS 1 12 99 116 096 FITTING HYDRAULIC 06MJ 08MORB STRAIGHT 7 31 65076 Ø1 8 X 1 COTTER PIN Z PLATED 1 13 06 116 001 FITTING...

Page 7: ...e dumper INSTALLATION INSTRUCTIONS While the CTD H TP 3000 crate dumper comes fully assembled from the factory it is necessary for the customer to connect the unit to the fork truck hydraulic system 1 Select hoses and fittings appropriate to connect your fork truck to the crate dumper Connections to the crate dumper are made through two female SAE 08 ports SAE J1926 1 located on the left rear corn...

Page 8: ...scribe where each label is located Collect all photographs and writings into a file Mark the file appropriately to identify it This record documents satisfactory condition Compare the results of future inspections to this record to determine if the crate dumper is in satisfactory condition Do not use the crate dumper unless it is in satisfactory condition OPERATION INSTRUCTIONS Use of the crate du...

Page 9: ...ng the fork truck driver When a holder bracket is in position to secure the container its position indicator will be pulled down so that the bottom of the shrink wrap is even with the top of the back stop weldment see illustration below Holder brackets should automatically flip into position as rotation starts When rotating a container the fork truck driver shall ensure that both position indicato...

Page 10: ...r Contact TECHNICAL SERVICE for questions related to loading and rotating the crate dumper DO NOT exceed the crate dumper s load capacity Injury to personnel and or permanent damage to the unit can result from exceeding the listed capacity DO NOT exceed the forklift s load or load moment capacity Injury to personnel and or permanent damage to the crate dumper or forklift can result from exceeding ...

Page 11: ... inspections Remove the crate dumper from service and repair or replace any damaged parts if any of the following is found Look for 1 Dirt debris oil or grease Clean or wipe as needed 2 Damaged or unreadable labels Periodic inspection At least once per month a designated person shall complete these inspections Remove the crate dumper from service and repair or replace any damaged parts if any of t...

Page 12: ...anufacturing Corp Page 12 of 14 4 Hold a rag over one cylinder s lower fitting Use a wrench to loosen the fitting until oil and air starts sputtering out Once no more air comes out tighten the fitting 5 Repeat this procedure for the other hydraulic cylinder This section intentionally left blank ...

Page 13: ...dumper when you first receive it as discussed in the Record of Satisfactory Condition section on p 8 Make sure that your record includes a photograph of each label Replace all labels that are or later become damaged missing or not easily readable e g faded To order replacement labels contact the technical service and parts department online at https www vestil com page parts request php Alternativ...

Page 14: ... hydraulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How long is the warranty period The warranty period for original dynamic components is 1 year For wearing parts the warranty period is 90 days Both warranty periods begin on the date Vestil ships th...

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