Vestil EPT-2745-45, Service Maintenance Manual

Page 1: ...45 WARNING Do not use the pallet truck before reading and understanding these operating instructions NOTE Please check the designation of your present type at the last page of this document as well as...

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Page 3: ...Checking electrical fuses 4 TROUBLE SHOOTING 5 a Common trouble shooting 5 b Fault code 5 WIRING CIRCUIT DIAGRAM 12 a Electrical circuit diagram 12 b Hydraulic circuit 20 MAINTENANCE OF MAIN COMPONENT...

Page 4: ...e the steering bearing 3 Inspect and lubricate the pivot points 4 Lubricate the grease nipples Electrical system 1 1 1 1 1 2 2 2 2 2 2 5 Inspect the electric wiring for damage 6 Check the electric con...

Page 5: ...g function 8 Check the lifting and lowering function 9 Check the tiller arm switch function General 4 4 4 0 Check if all decals are legible and complete 1 Inspect the castors adjust the height or repl...

Page 6: ...erial like oil used batteries or other must be probably disposed and recycled according to the national regulations and if necessary brought to a recycling company The oil level height shall be in the...

Page 7: ...l quantity breathing Charge the battery completely and then remove the Battery is charging main power plug form the electrical socket Connect the battery correctly Check and eventually replace fuses C...

Page 8: ...n replace controller 1 2 1 Internal relay welded 8 MAIN RELAY WELDED Controller Controller defective Internal relay was commanded to be close 9 MAIN RELAY DNC and it did not Controller 2 1 2 Internal...

Page 9: ...ting with charger attached Controller 3 1 2 Intermittent battery connection Battery voltage 16 8V 2 7 8 UNDERVOLTAGE CUTBACK SEVERE UNDERVOLTAGE Controller Controller Bad connection at battery or cont...

Page 10: ...Overcorrect Unapproved adjustment of default parameters Wrong parameter after replacement of controller Current detection failure of lithium battery 1 Lithium battery 94 Over Current 2 3 Lithium batt...

Page 11: ...mperature sensor failure Motor over temperature protection MOTOR TEMP HOT CUTBACK 1 226BL 415 controller THROTTLE Accelerator failure 3 Operation sequence of inter lock and accelerator is not correct...

Page 12: ...Brake cable is broken Pump contactor failure short ircuit open VALVE DRIVER FAULT 1226BL 415 3 controller 3 circuit Lowering button is not closed before truck is powered on 1226BL 415 3 controller 122...

Page 13: ...0 Over Voltage 3 from ramp Battery over discharged 1 Battery is not used for long time Lithium battery 9 9 9 1 2 3 Over Discharge 2 Overused Lithium battery Communication Outage Under Voltage Battery...

Page 14: ...3 WIRING CIRCUIT DIAGRAM a Electrical circuit diagram Without speed reduction on curves EPT 2745 30 FU 1 10A Fig 4 Electric diagram EPT 2745 30 without speed reduction on curves FU 01 70A 12...

Page 15: ...ode GB Et Item Code B Item Battery CAN tiller Controller SA Proximity switch Traction motor Electromagnetic brake 10A fuse Mp Pump motor Pump contactor Emergency button Electromagnetic valve Micro swi...

Page 16: ...With speed reduction on curves EPT 2745 30 Fig 5 Electric diagram EPT 2745 30 with speed reduction on curves FU1 10A FU01 70A 14...

Page 17: ...Item Code B Item Battery CAN tiller Controller SA Proximity switch Traction motor Electromagnetic brake 10A fuse Mp Pump motor Pump contactor Emergency button Electromagnetic valve Micro switch Mt KMp...

Page 18: ...Without speed reduction on curves EPT 2745 45 Fig 6 Electric diagram EPT 2745 45 without speed reduction on curves FU1 10A FU01 70A 16...

Page 19: ...B Et Item Battery Code B Item CAN tiller Controller SA Proximity switch Traction motor Electromagnetic brake 10A fuse Mp Pump motor Mt KMp SM YV Pump contactor Emergency button Electromagnetic valve M...

Page 20: ...PTE20N with speed reduction on curves FU1 10A Fig 7 Electric diagram EPT 2745 45 with speed reduction on curves FU01 70A 18...

Page 21: ...Battery Code B Item CAN tiller Controller SA Proximity switch Traction motor Electromagnetic brake 10A fuse Mp Pump motor Mt KMp SM YV Pump contactor Emergency button Electromagnetic valve Micro switc...