background image

Table 4: 

EPT-2745-30

 

Fault code list 

PTE15N Fault Code List 

Fault 

Source  of 
failure 

Description 

code 

Possible reasons 

LOW BDI 

Low battery power 

Controller 

Lifting or lowering switch is activated earlier 
than key switch 

PUMP SRO FAULT 

Controller 

Controller 

Operation sequence of direction, inter-lock and 
key switch is not correct. 

SRO FAULT 

HPD FAULT 

Operation sequence of inter-lock and 
accelerator is not correct; or accelerator is not 
returned to neutral position after emergency 
button is activated. 

Controller 

Accelerator: 

WAITING FAULT 

1. Misadjusted throttle.

Controller 

Controller 

2. Broken throttle pot or throttle mechanism.
Accelerator wiring: 

THROTTLE FAULT 

1. Throttle input wire open or shorted.
2. Throttle pot defective.


PRECHARGE FAULT 
MAIN DRIVER FAULT 

Controller 

doesn’t

 work 

Controller 
Controller 

Internal relay coil is broken, replace controller. 


. Internal relay welded. 

MAIN RELAY WELDED 

Controller 

. Controller defective. 
. Internal relay was commanded to be close 

MAIN RELAY DNC 

and it did not. 

Controller 



. Internal relay tips are oxidized. 
. Electromagnetic brake driver open. 
. Electromagnetic brake coil shorted. 

BRAKE OFF FAULT 

Controller 

Controller 

Controller 

MOTOR OVER TEMPERATURE 

Motor overheating 




. Battery not connected. 

BATTERY DISCONNECT FAULT 

. Poor connection to battery terminals. 
. Electromagnetic brake driver shorted. 
. Electromagnetic brake coil open. 

1 3 

BRAKE ON FAULT 

Controller 

Controller 

CURRENT SENSE FAULT 

Controller 

doesn’t

 work 

. Motor voltage does not correspond to throttle 

request. 

1 5 

HARDWARE FAULT 

SOFTWARE FAULT 

Controller 

Controller 




. Controller failure. 
. Software defective. 

. Controller defective. 
.One parameter value is changed that requires 

a power cycle (such as Throttle Type, Interlock 
Type, Driver Type, EMR Type, Pump SRO 
Type, AUX Switch Input Type) 

1 7 

PARAMETER CHANGE FAULT 

Controller 

2. Parameters are restored

Summary of Contents for EPT-2745-45

Page 1: ...45 WARNING Do not use the pallet truck before reading and understanding these operating instructions NOTE Please check the designation of your present type at the last page of this document as well as...

Page 2: ......

Page 3: ...Checking electrical fuses 4 TROUBLE SHOOTING 5 a Common trouble shooting 5 b Fault code 5 WIRING CIRCUIT DIAGRAM 12 a Electrical circuit diagram 12 b Hydraulic circuit 20 MAINTENANCE OF MAIN COMPONENT...

Page 4: ...e the steering bearing 3 Inspect and lubricate the pivot points 4 Lubricate the grease nipples Electrical system 1 1 1 1 1 2 2 2 2 2 2 5 Inspect the electric wiring for damage 6 Check the electric con...

Page 5: ...g function 8 Check the lifting and lowering function 9 Check the tiller arm switch function General 4 4 4 0 Check if all decals are legible and complete 1 Inspect the castors adjust the height or repl...

Page 6: ...erial like oil used batteries or other must be probably disposed and recycled according to the national regulations and if necessary brought to a recycling company The oil level height shall be in the...

Page 7: ...l quantity breathing Charge the battery completely and then remove the Battery is charging main power plug form the electrical socket Connect the battery correctly Check and eventually replace fuses C...

Page 8: ...n replace controller 1 2 1 Internal relay welded 8 MAIN RELAY WELDED Controller Controller defective Internal relay was commanded to be close 9 MAIN RELAY DNC and it did not Controller 2 1 2 Internal...

Page 9: ...ting with charger attached Controller 3 1 2 Intermittent battery connection Battery voltage 16 8V 2 7 8 UNDERVOLTAGE CUTBACK SEVERE UNDERVOLTAGE Controller Controller Bad connection at battery or cont...

Page 10: ...Overcorrect Unapproved adjustment of default parameters Wrong parameter after replacement of controller Current detection failure of lithium battery 1 Lithium battery 94 Over Current 2 3 Lithium batt...

Page 11: ...mperature sensor failure Motor over temperature protection MOTOR TEMP HOT CUTBACK 1 226BL 415 controller THROTTLE Accelerator failure 3 Operation sequence of inter lock and accelerator is not correct...

Page 12: ...Brake cable is broken Pump contactor failure short ircuit open VALVE DRIVER FAULT 1226BL 415 3 controller 3 circuit Lowering button is not closed before truck is powered on 1226BL 415 3 controller 122...

Page 13: ...0 Over Voltage 3 from ramp Battery over discharged 1 Battery is not used for long time Lithium battery 9 9 9 1 2 3 Over Discharge 2 Overused Lithium battery Communication Outage Under Voltage Battery...

Page 14: ...3 WIRING CIRCUIT DIAGRAM a Electrical circuit diagram Without speed reduction on curves EPT 2745 30 FU 1 10A Fig 4 Electric diagram EPT 2745 30 without speed reduction on curves FU 01 70A 12...

Page 15: ...ode GB Et Item Code B Item Battery CAN tiller Controller SA Proximity switch Traction motor Electromagnetic brake 10A fuse Mp Pump motor Pump contactor Emergency button Electromagnetic valve Micro swi...

Page 16: ...With speed reduction on curves EPT 2745 30 Fig 5 Electric diagram EPT 2745 30 with speed reduction on curves FU1 10A FU01 70A 14...

Page 17: ...Item Code B Item Battery CAN tiller Controller SA Proximity switch Traction motor Electromagnetic brake 10A fuse Mp Pump motor Pump contactor Emergency button Electromagnetic valve Micro switch Mt KMp...

Page 18: ...Without speed reduction on curves EPT 2745 45 Fig 6 Electric diagram EPT 2745 45 without speed reduction on curves FU1 10A FU01 70A 16...

Page 19: ...B Et Item Battery Code B Item CAN tiller Controller SA Proximity switch Traction motor Electromagnetic brake 10A fuse Mp Pump motor Mt KMp SM YV Pump contactor Emergency button Electromagnetic valve M...

Page 20: ...PTE20N with speed reduction on curves FU1 10A Fig 7 Electric diagram EPT 2745 45 with speed reduction on curves FU01 70A 18...

Page 21: ...Battery Code B Item CAN tiller Controller SA Proximity switch Traction motor Electromagnetic brake 10A fuse Mp Pump motor Mt KMp SM YV Pump contactor Emergency button Electromagnetic valve Micro switc...

Reviews: