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Rev. 9/25/2017 

 

  HDC-450, MANUAL 

Copyright 2017 Vestil Manufacturing Corp.                                                                                     Page 2 of 26          

 

Signal Words:   

  This manual uses SIGNAL WORDS to indicate the likelihood of personal injuries, as well as the probable 
seriousness of those injuries, if the product is misused in the ways described. Other signal words call attention to 
uses of the product likely cause property damage. The signal words used in this manual appear below along with 
their definitions. 

 

  Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS 

INJURY.  Use of this signal word is limited to the most extreme situations. 

  Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS 

INJURY. 

  Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE 

injury.

 

 
 

  Identifies practices likely to result in product/property damage, such as operation that might 

damage the product. 

 

 

 

Hazards of Improper Use: 

Vestil strives to identify all foreseeable hazards associated with the use of its products. However, material 

handling is dangerous and no manual can address every conceivable risk. The most effective means for preventing 
injury is the application of good judgment and common sense by the end-user.

 

 

 Serious personal injuries might result from improper or careless use of this product. 

 

Failure to read & understand the entire manual before using or servicing the product is a misuse

 

of the 

product

.

 Read the manual to refresh your understanding of proper use and maintenance procedures. 

  DO NOT attempt to resolve any problem(s) with the product unless you are both authorized to do so and 

certain

 that 

it will be safe to use afterwards. 

  DO NOT modify the product in any way UNLESS you first obtain written approval from Vestil. Unapproved 

modifications might make the lift unsafe to use and automatically void the Limited Warranty (see p. 26). 

  DO NOT exceed the capacity of the drum handler. The product is labeled with its capacity (see Label 287 in 

“Labeling diagram” on p. 25). 

Capacity is reduced to 500 pounds whenever a drum is half-full or less

  Inspect the product as directed in “Inspections and Maintenance” on p. 23. ONLY use the drum handler if it is in 

normal condition. If repairs are necessary, only install manufacturer-approved replacement parts. 

  DO NOT change the setting of the pressure relief valve. 

  ALWAYS carefully watch the drum handler and drum during use.  

  DO NOT use this device UNLESS all product labels (see “Labeling Diagram”) are readable and undamaged AND all 

machine guards are in place. 

  DO NOT ride on the drum handler or use it to move people. 

  ALWAYS lower the drum until it is entirely supported by the ground before leaving the unit unattended. 

  If part of the hydraulic system is damaged, AVOID contact with pressurized oil. High pressure oil easily punctures 

skin which can cause injury, gangrene, or death. 

  Unload the drum handler before performing any service work on it.  

  The unit should always be labeled as shown in the Labeling Diagram on p. 25. Replace all labels that are damaged, 

missing, or not easily readable. 

  DO NOT use the drum handler if it cannot securely clamp the drum you are trying to handle.  

  Only use this product on compacted, improved surfaces that are level and even. Do not traverse sloped terrain.  

 

 Proper use, maintenance, and storage are essential for this product to function properly. 

o

  Always use this product in accordance with the instructions in this manual.  

o

  Relieve hydraulic pressure whenever the unit is not in use by fully lowering the carriage. 

o

  Keep the product clean & dry. Lubricate moving parts at least once per month. 

o

 

ONLY use manufacturer-approved replacement parts. Vestil is not responsible for issues or malfunctions that result 

from the use of unapproved replacement parts.

 

o

  Do not use brake fluid or jack oils in the hydraulic system.  If oil is needed, use an anti-wear hydraulic oil with a 

viscosity grade of 150 SUS at 100°F, (ISO 32 cSt @ 40°C), or Dexron transmission fluid. 

o

  Contact the manufacturer for MSDS information 

 

 

Summary of Contents for HDC-450 Series

Page 1: ...DC 450 84 Exploded Parts Diagram and Bill of Materials 7 8 HDC 450 96 Exploded Parts Diagram and Bill of Materials 8 9 Hydraulic System Foot Pump Standard Units Operation Purging Air from the Pump Pur...

Page 2: ...he drum handler The product is labeled with its capacity see Label 287 in Labeling diagram on p 25 Capacity is reduced to 500 pounds whenever a drum is half full or less Inspect the product as directe...

Page 3: ...1 16 493 16 547 8 453 4 1091 4 60 773 8 800 lb 364 kg 533 lb 243 kg HDC 450 72 91 11 16 41 11 16 49 3 16 54 7 8 45 3 4 109 1 4 72 92 1 2 800 lb 364 kg 535 lb 243 kg HDC 450 84 110 9 16 4511 16 533 16...

Page 4: ...Rev 9 25 2017 HDC 450 MANUAL Copyright 2017 Vestil Manufacturing Corp Page 4 of 26 HDC 450 60 Exploded Parts Diagram Bill of Materials on p 5...

Page 5: ...1 33 16 132 216 Caster wheel GFN 8 2 W 2 17 11129 Hex bolt gr A zinc finish 3 8 16x8 2 34 15 023 001 Reservoir non structural 1 HDC 450 60 Bill of Materials Exploded Parts Diagram on p 4 HDC 450 72 Bi...

Page 6: ...Rev 9 25 2017 HDC 450 MANUAL Copyright 2017 Vestil Manufacturing Corp Page 6 of 26 HDC 450 72 Exploded Parts Diagram Bill of Materials on p 5...

Page 7: ...Rev 9 25 2017 HDC 450 MANUAL Copyright 2017 Vestil Manufacturing Corp Page 7 of 26 HDC 450 84 Exploded Parts Diagram Bill of Materials on p 8...

Page 8: ...025 023 Handle grip 11 8 I D red 2 16 09 112 029 Pin clevis 2 32 09 516 004 001 Subassembly gear train pull chain 1 33 15 023 001 Reservoir 1 HDC 450 96 Exploded Parts Diagram Exploded Parts Diagram o...

Page 9: ...Rev 9 25 2017 HDC 450 MANUAL Copyright 2017 Vestil Manufacturing Corp Page 9 of 26 HDC 450 96 Exploded Parts Diagram Bill of Materials on p 8...

Page 10: ...s at a controlled rate Do not increase the pressure relief setting more than necessary i e be sure that you do not exceed the pressure rating of the components in the hydraulic system Purging Air from...

Page 11: ...n the rear and the other is located on the right side of the pump body Including 2 pressure ports and 2 intake return ports allows the circuit configuration to be adapted to varied applications The un...

Page 12: ...sure compensated 1 0 gal 1 7 99 114 001 Washer beveled spring washer 8 8 99 146 008 Spring relief 1 9 99 653 005 Assembly release valve packing 1 9 1 99 031 022 Accessory hydraulic relief valve pin se...

Page 13: ...ly OR I can pump the pedal but the arm does not move g Pump is air locked h Debris on seat of inlet check valve i Pressure setting of relief valve needs adjustment j Debris on seat of relief valve g R...

Page 14: ...her 1 9 15 533 013 Cable battery 23 black 1 10 15 533 014 Cable battery 23 red 1 11 23305 33688 33008 3 8 16 x 1 utility grade bolt 3 8 high collar lock washer 3 8 flat washer 2 2 2 12 99 135 011 4 12...

Page 15: ...Description Qty 31 568 015 BN70 O ring 1 32 568 011 BN70 O ring 1 33 99 153 058 Valve cartridge normally closed 1 34 99 034 010 Coil with weather tite plug 1 35 99 153 006 Valve pressure relief 1 36 5...

Page 16: ...Rev 9 25 2017 HDC 450 MANUAL Copyright 2017 Vestil Manufacturing Corp Page 16 of 26 12VDC modular power unit layout part 2 of 2 12VDC modular power unit layout part 1 of 2...

Page 17: ...688 33008 3 8 16 x 1 utility grade bolt 3 8 high collar lock washer 3 8 flat washer 2 2 2 12 01 627 010 Manifold see FIG 6C 1 13 01 143 906 Pump 1 14 HS52 Worm gear hose clamp 1 15 091802JY Fiberglass...

Page 18: ...enclosure plate 1 9 C500 3 8 1 2 knockout Romex 2 screw NM clamp connector 4 10 01 127 010 LHL standard manifold 3 boss 1 11 6801 06 06 NOW 3 8 16 x 1 utility grade bolt 2 12 99 153 011 Check valve 1...

Page 19: ...Rev 9 25 2017 HDC 450 MANUAL Copyright 2017 Vestil Manufacturing Corp Page 19 of 26 Hydraulic circuit diagram Powered units 01 127 010 Rev C 115VAC modular power unit layout Cylinder...

Page 20: ...might occasionally need to be cleaned see Troubleshooting on p 24 25 Before working on any part of the hydraulic system always lower the carriage 1 Remove the cover from the power unit 2 Identify the...

Page 21: ...d electrical inlet The inlet projects through the cover housing of the power unit The user must provide a 3 prong charging cord appropriate for line and motor voltages The charger is current limited a...

Page 22: ...Hinged doors Gear handle Saddle in horizontal position 4 Lift the drum just a few inches above the ground using either the foot pump standard units or modular power unit HDC DC and HDC AC options Ins...

Page 23: ...nections 4 Frame elements inspect the legs vertical members and braces for cracked welds bends etc 5 Saddle drum retainer and pivot arm visually examine each element for damage Pay particular attentio...

Page 24: ...verloaded o Inoperative pump k Lower the carriage Remove the lowering solenoid valve and clean Refer to p 20 l Correct as appropriate See also 2 f h m See 1 b n See 2 e o See 2 j 4 Motor labors or is...

Page 25: ...el that is damaged and or not easily readable Numbers below label images in the diagram correspond to the identification number of each label C Label 287 applied to upright frame member A Label 220 ap...

Page 26: ...e warranty covers defects in the following original dynamic components motors hydraulic pumps electronic controllers switches and cylinders It also covers defects in original parts that wear under nor...

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