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Electrical System Specifications: 

This hydraulic drum crusher, model HDC-900 or HDC-905, was tested at the factory at the 
voltage specified at the time of order.  For applications that require voltages that differ from 
original specifications, the motor and control transformer must be rewired for the appropriate 
voltage. Failure to do so automatically voids the “Limited Warranty” (see p. 12A & 12B) and 
might significantly damage the electrical system.  

Motor wiring: 

The table below indicates how to wire 3-phase motors of specified voltages. 

208-230VAC, 3-Phase 

460VAC, 3-Phase 

Motor wires 1 & 7 

Connect to contactor 
lead T1 

Motor wire 1 

Connect to contactor 
lead T1 

Motor wires 2 & 8 

Connect to contactor 
lead T2 

Motor wire 2 

Connect to contactor 
lead T2 

Motor wires 3 & 9 

Connect to contactor 
lead T3 

Motor wire 3 

Connect to contactor 
lead T3 

Motor wires 4, 5 & 6 

Tie together with a wire 
nut 

Motor wires 4 & 7 

Tie together with a wire 
nut 

Motor wires 5 & 8 

Tie together with a wire 
nut 

Motor wires 6 & 9 

Tie together with a wire 
nut 

Transformer:

If the supply voltage to the motor is changed, the primary wires of the transformer must also be changed 
(refer to “Electrical system diagram” on p. 8; also refer to the label on the transformer to properly connect 
to the supply voltage). 

Page 9

Summary of Contents for HDC-900

Page 1: ...use Do not use brake fluids or jack oils Use AW 32 Hydraulic oil or equal Report all safety problems immediately Make sure all labels see Label placement diagram p 12 and machine guards are in place...

Page 2: ...oving parts of this unit Do not go near leaks High pressure oil easily punctures skin causing injury gangrene or death Do not service this unit unless power is disconnected Do not clean out this unit...

Page 3: ...of the cabinet the power unit turns off At this point the cabinet door can be opened to remove the drum If the unit needs to be stopped at any point during its cycle the operator can depress the red...

Page 4: ...s i e drums that lack ribs The crusher can be used to compact standard ribbed steel drums that contain soft materials When loading the crusher always apply these suggestions 1 Before using the crusher...

Page 5: ...aks 3 Check for worn or damaged hydraulic hoses electrical wires and cords Repair as necessary 4 Cycle the crusher and listen for unusual noise 5 Make sure all warning labels are readable and in place...

Page 6: ...DABLE PEAR LINK 1 6 22 037 006 LOCK ADJUSTING ROD 1 5 22 037 004 ADJUSTABLE YOKE END 1 4 22 024 003 GUARD PLASTIC COVER POWER UNIT 1 3 22 023 004 RESERVOIR PLASTIC 1 2 22 514 008 ROUND SQUARE DRUM CRU...

Page 7: ...11055 HHCS 2 Z PLATED 5 16 18 x 1 LG 4 7 33620 5 16 LOCK WASHER Z PLATED 4 6 33006 5 16 USS Flat Washer Z Plated 4 5 22 514 024 ROUND SQUARE DRUM CRUSHER SUB ASSEMBLY 1 4 22 024 003 GUARD PLASTIC COV...

Page 8: ...6 33 72 35 6 17 Page 7A SORGHG 3DUWV LDJUDP RI 3RZHU 8QLW...

Page 9: ...1 4 SHD 03G 3C60 A24D 4 way valve 1 5 99 153 037 Relief valve 1 6 99 022 004 Pressure switch 1 7 1710 PO check 1 8 99 153 035 Check valve 2 9 6408 H 04 Plug 2 10 1808 25 25psi check valve 1 11 6400 10...

Page 10: ...ssure gauge Set screw on knurled knob of pressure switch 1 NOTE The knurled knob of PS1 also has a set screw Filter Directional valve Directional valve Lower pressure switch PS1 Upper pressure switch...

Page 11: ...kwise 7 Adjust the relief valve a With the motor running observe the reading on the gauge connected to the GA port b Begin turning the adjustment hex of the relief valve RV clockwise Note As pressure...

Page 12: ...HO closes 2 LS NO HC opens 3 At the bottom of the cylinder ram stroke PS1 if in CRUSH mode or PS2 if in COMPACT mode make Energizes CR2 13 and 14 CR2 9 and 1 open 2 SOL H de energize CR1 13 and 14 de...

Page 13: ...Page 8 FIG 9 Electrical system diagram...

Page 14: ...208 230VAC 3 Phase 460VAC 3 Phase Motor wires 1 7 Connect to contactor lead T1 Motor wire 1 Connect to contactor lead T1 Motor wires 2 8 Connect to contactor lead T2 Motor wire 2 Connect to contactor...

Page 15: ...M 14 2 4 3 1 12 11 7 8 13 15 9 6 10 5 16 Page 10 FIG 10 Hydraulic System Diagram...

Page 16: ...Data Label 221 305 206 220 248 251 By Oil Fill 300 203 2 Page 11 Label placement diagram...

Page 17: ...nty covers defects in the following original dynamic components motors hydraulic pumps electronic controllers switches and cylinders It also covers defects in original parts that wear under normal usa...

Page 18: ...rranty covers defects in the following original dynamic components motors hydraulic pumps electronic controllers switches and cylinders It also covers defects in original parts that wear under normal...

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