Vestil NE-CART-1, Instruction Manual

Page 1: ...E CART 1 NE CART 2 NE CART 3 NE CART 4 NE CART 1 NE CART 2 NE CART 3 NE CART 4 VESTIL MANUFACTURING CORP 2999 NORTH WAYNE STREET P O BOX 507 ANGOLA IN 46703 TELEPHONE 260 665 7586 OR TOLL FREE 800 348...

Page 2: ...description Designated use 9 9 Operation Travel Safety Reverse Switch Brake Horn 9 10 10 11 11 Maintenance and repair Trouble Shooting Changing Batteries Changing Motor Controller Belly Switch Troubl...

Page 3: ...apter informs the user about residual dangers relating to the correct use of the products It contains generally valid safety instructions which must be observed Safety instructions relating to specifi...

Page 4: ...4 11 16 59 x 28 x 44 11 16 59 x 28 x 44 11 16 59 x 28 x 59 Handle Height 44 11 16 44 11 16 44 11 16 44 11 16 Railing Height N A 40 12 59 Travel Speed Fast Loaded 2 5 mph 2 5 mph 2 5 mph 2 5 mph Unload...

Page 5: ...s lift truck could result in injury and damage to load or equipment Always watch the stacker and any load on it carefully when it is being used or moved DO NOT load beyond rated capacity DISTRIBUTE lo...

Page 6: ...have been prepared from years of experience with this type of equipment Follow notes carefully to ensure safety at all times Always make certain your machine is in full working order before your oper...

Page 7: ...onal injury and or property damage WEIGHT LIMIT E CART is designed for a maximum user weight limit of 750 lbs 340 kgs Warning Exceeding the weight limit will avoid your warranty and may result in pers...

Page 8: ...ave the following appearance Signal wording Explanation DANGER Warning of an imminent danger Non observance cause death or serious injury WARNING Warning of a possibly incoming dangerous situation Non...

Page 9: ...From To 14 113 F F Degree of humidity 70 Permitted floor incline y Loaded y Unloaded Max 0 5 Max 2 0 OPERATION Visually inspect E CART for damaged and worn parts before Electric Cart is taken into ope...

Page 10: ...the top of the handle is a red safety reverse button The button is designed to change the travel direction away from the operator when depressed The truck will stop moving away from the operator when...

Page 11: ...tween 1 5 degrees of the vertical position When you release your hand from the handle It will resume the neutral position automatically as the brake in work Always make sure that the brake is in work...

Page 12: ...ly switch just kills unit does not go forward and time out Broken wire or loose connection Contactor bad motor controller bad Locate Pin 2 on Molex connector at motor controller Trace wiring to contac...

Page 13: ...e is no voltage coming out of throttle assembly then the throttle assembly may be bad Verify there is 24 volts going into the assembly and that there is a good ground If there is still no output volta...

Page 14: ...ere should be 24 volts at this pin If there is voltage and the unit does not move the motor controller may be bad consult diagnostics page factory If there is no voltage trace the wiring back towards...

Page 15: ...nt switch Unit will not reverse belly switch does not function forward ok Broken wire or loose connection bad throttle assembly bad motor controller Locate Pin 12 on Molex connector at the motor contr...

Page 16: ...clothing or eyes Operating the battery with a low battery voltage can cause premature motor contact failure Do not expose the lift or charger to rain or adverse conditions Replace defective cords or...

Page 17: ...ed off before checking the battery s voltage If the batteries aren t being charged by the charger check the output charger fuse Verify fuse is good with an ohmmeter or close visual ohm meter best Fuse...

Page 18: ...pairs to a battery must be made by experienced and qualified personnel When working with batteries remove personal items such as rings bracelets necklaces and watches Batteries can produce enough ener...

Page 19: ...E CART ELECTRIC CART 19 Filename Belly Switch trouble shoot This is the top side of the tiller Fig1 Fig 1 This is the driver side of the tiller looking at the belly switch Fig 2 Fig 2...

Page 20: ...ELECTRIC CART 20 Filename Belly Switch trouble shoot This is the bottom side of the tiller handle 3 Allen head screws need to be removed Fig 3 Fig 3 Lift the front top edge of the tiller cover up Fig4...

Page 21: ...E CART ELECTRIC CART 21 Filename Belly Switch trouble shoot Fig 5 Carefully pull the belly switch back off of the tiller while tipping the front up Fig 6 Fig 6...

Page 22: ...ring from the connectors At this point the tiller throttle assembly can be replaced with a new one by just unplugging the two connectors Or if the problem appears to be in the belly switch itself furt...

Page 23: ...23 Filename Belly Switch trouble shoot Remove Philips screw on throttle Fig 9 Fig 9 Throttle wheel will then pull off Take note of the orientation of the wheel on the shaft Correct orientation is show...

Page 24: ...e on the other side taking note of the orientation of the two plastic bushings If the throttle wheel had a tendency to stick contact Vestil Manufacturing for replacement bushings Fig 11 Fig 11 The fro...

Page 25: ...C CART 25 Filename Belly Switch trouble shoot To remove the red cover use a small screwdriver and carefully lift the plastic up over the gray nub Fig 13 Fig 13 Do the same on the other side and remove...

Page 26: ...ot This should expose a spring This spring has a specific orientation When assembled the spring sets in the red cup on the inside of the red belly cover Fig 15 Fig 15 The other side of the spring fits...

Page 27: ...on the switch and the actuator will move freely in and out you should here a click as you do this If the switch is stuck in contact Vestil Manufacturing for replacement options Fig17 Fig 17 Replace a...

Page 28: ...ART 28 Filename Belly Switch trouble shoot The spring can be pushed into position Fig 19 Fig 19 This is the spring shown not seated completely Push the spring into the pocket and over the gray plastic...

Page 29: ...E CART ELECTRIC CART 29 Filename Belly Switch trouble shoot Install bushings Fig21 Fig 21 Put throttle thumb wheels back on Fig22 Fig 22...

Page 30: ...ilips screw Fig23 Fig 23 Re installing the tiller cover is basically reversing steps Fig 3 thru 7 with the following precautions steps Make sure red tabs on each side goes on top of black nubs when in...

Page 31: ...itch trouble shoot Black nub for right side shown here and the next photo Fig 25 Fig 25 The red tab slides over the top of this black nub on each side when installing the tiller throttle assembly back...

Page 32: ...ding the red tabs over the black nub This is basically the reverse of Fig6 Fig 27 This is the top front where the two connectors are Make sure they are on each side of the stand off so the wires do no...

Page 33: ...place Again it s just reversing steps 3 through 7 to get the tiller throttle assembly back on the handle Re install the 3 Allen screws verify no switches are sticking and that the thumb wheel moves fr...

Page 34: ...n be put into freewheels mode This will allow your E CART to roll freely E CART Freewheel Procedure The freewheel device is a lever located at the front right hand side of your E CART Fig 1 Fig 1 To f...

Page 35: ...ckwards on the lever until a distinct click is felt engage Turn the power switch ON on the control handle and you will be able to operate the E CART once again Warning Always check that the freewheel...

Page 36: ...7 All the information safety and wearing labels being in place and in good condition 8 The need to clean off dirt and debris C ANNUALLY Check the following and adjust as necessary 1 Tire bearings for...

Page 37: ...is factory filled and will not normally need additional lubrication Note E CART transmission is filled with a special lubricant Don t attempt to force grease into the transmission as this will contam...

Page 38: ...ing original drive components drive motors electronic controllers and switches It also covers original parts that wear under normal usage conditions wearing parts bearings wheels seals motor brushes b...

Page 39: ...2 3 4 1 Veshai Handling EquipmentCo Ltd Modules Original Spare Parts 4402 000000 ECE35 12 2x7 1 2011 12 16 Page 1 Total 6...

Page 40: ...Turning System 4402 720000 Handling Equipment Co Ltd Original Spare Parts Veshai ECE35 12 2x7 1 2011 12 16 Page 4 Total 6 19 1 24 3 6 4 5 8 9 7 11 12 13 14 15 16 26 22 17 20 18 2 21 10 23 25 27...

Page 41: ...8 14 10 15 13 12 16 2 3 4 5 6 7 11 1 9 17 Base Frame 4402 110000 Handling Equipment Co Ltd Original Spare Parts Veshai ECE35 12 2x7 1 2011 12 16 Page 2 Total 6...

Page 42: ...Handling Equipment Co Ltd Electric Control Veshai Original Spare Parts 4402 900000 ECE35 12 2x7 1 2011 12 16 Page 6 Total 6 8 3 2 5 9 7 1 4 6...

Page 43: ...17 14 16 6 11 5 4 3 2 9 10 7 8 12 13 8 15 1 Original Spare Parts Transaxle Assembly Veshai 4402 710000 Handling Equipment Co Ltd ECE35 12 2x7 1 2011 12 16 Page 3 Total 6...