E-CART (ELECTRIC CART)
36
Maintenance and repair
(A) DAILY CHECK THE FOLLOWING:
1) Frayed wires
2) Damage or structural deformation to the structural members.
3) Unusual noise or binding, or evidence thereof.
4) Proper functioning of all limit switches, including those on the perimeter pinch point
guard (if applicable)
5) Horn works
6) Battery, keep the surface of battery clean and dry. Make sure battery is secured
against slipping. Make sure batteries are fully charged.
7) Tire condition.
(B) SIX MONTHS Check and adjust as necessary:
1) Tire wear, replace as necessary
2) All fasteners and fittings for sound function. Unusual noises or movement during
operation
3) Tension of handle bar lock and hinge bolt
4) Battery connections
5) Inspect all electrical plugs and sockets for damage and good contact and fit. Proper
water level in the battery
6) Proper functioning of any hand-or foot-operated mechanisms
7) All the information, safety, and wearing labels being in place and in good condition
8) The need to clean off dirt and debris
(C) ANNUALLY Check the following and adjust as necessary:
1) Tire bearings for wear
2) Handle bar bolts and nuts
3) Chassis for sounds
4) Drive wheel hub keys
5) All wheel bolts
6) Drive axle securing bolts
7) Motor mounting bolts
8) Magnetic motor brake disc and function
9) Main wiring harness for damage
10) Clean chassis and repaint any exposed parts
11) Lubricate ON/OFF power key barrel
12) Replace any damaged axle seals
13) Cycle test charger for full operation function
14) Cycle test batteries for operating capacity
15) Check motor brushes for any wear in the lift motor, & if necessary change motor
brushes.
16) Check the condition of your tires regularly. Look for sign of wears, cuts and foreign
objects lodged in the tread.
Note the items listed under weekly and six months should be incorporated into this
annual inspection.
Use a general purpose light lubricating oil on moving parts.
All wheel bearings are factory sealed and should not normally need lubrication.
