Vetter SmartFork SmartSupply SF-SUPPLY-V10-00X, Operating Instructions Manual

Page 1: ...Operating instructions U163 935 EN SmartFork SmartSupply Read the instructions prior to performing any task Keep for future use ...

Page 2: ...SmartFork SmartSupply 2 EN ...

Page 3: ...information contained therein must be read by the competent industrial truck driver prior to assembly commissioning and maintenance The manual must always be available at the operation site of the SmartSupply on the industrial truck Illustrations in this manual are for basic understanding and may deviate from the actual design Address VETTER Industrie GmbH Carl Benz Strasse 45 57299 Burbach GERMAN...

Page 4: ... Safety markings 13 2 5 Applicable documents 13 2 6 Protection of the environment and disposal 14 2 6 1 Recycling 14 2 7 Personnel requirements 15 2 8 Personal protective equipment 15 3 COMMISSIONING 17 3 1 Inserting and replacing the battery 17 3 2 Pairing 18 4 MAINTENANCE 20 4 1 Daily visual inspection by the driver 20 4 2 Replacement of the SmartSupply 21 5 TECHNICAL DATA 24 5 1 SmartSupply var...

Page 5: ...as a radio connection system through the use of a battery Fig 1 Variant CAB is supplied with voltage via the power source of the industrial truck and serves solely as a radio connection system 1 2 Variants of the SmartSupply The SmartSupply is available in two variants Variant BAT Power supply via replaceable battery Variant CAB Power supply via cable connection to the power source of the industri...

Page 6: ...ly variant BAT 1 Housing battery connection 2 Contact holder 3 LED 4 Opening for pairing procedure 5 CANFLY board V1 0 with SmartSupply shield PCB 6 Housing cover 7 Connection M8 4 pin connector Overview Structure SmartSupply variant BAT SmartFork SmartSupply 6 EN ...

Page 7: ...l M12 5 pin con nector Fig 3 2 Fig 3 Structure SmartSupply variant CAB 1 Housing 2 M12 5 pin connector PIN assignment Fig 4 3 Fibre optic cable 4 Opening for pairing procedure 5 SmartSupply shield PCB 6 Housing cover 7 Connection M8 4 pin connector PIN No Core Marking 1 x Not in use 2 x Not in use 3 Red 12 24 V DC 4 Black GND 5 x Not in use PIN assign ment M12 5 pin SmartSupply variant CAB Fig 4 M...

Page 8: ...tion applies to all product variations of the product series and to accessories if applicable APPLIED NATIONAL STANDARDS AND GUIDELINES 2014 30 EU EMC Directive DIN EN 12895 2015 Industrial trucks Electromagnetic compatibility DIN EN 61000 4 2 Electromagnetic compatibility EMC ESD DIN EN 61000 4 3 Electromagnetic compatibility EMC Electromagnetic fields DIN EN 61000 4 8 Electromagnetic compatibili...

Page 9: ... could result in minor or slight injury NOTICE This combination of symbol and signal word indicates a potentially dan gerous situation which if not avoided could result in material damage ENVIRONMENT This combination of symbol and signal word indicates potential dangers to the environment This symbol highlights useful tips and recommendations as well as information for ensuring efficient and fault...

Page 10: ...f SmartFork applications Only use the SmartSupply with compatible SmartFork products intended for such use Never use the SmartSupply for modifications and extensions of sys tems from third parties Never use industrial trucks equipped with SmartSupply in areas sub ject to explosion hazards Never allow insufficiently qualified persons to carry out maintenance or repair work Never skip a maintenance ...

Page 11: ...exception Always use original components WARNING Injuries and material damage from incorrect installation Incorrectly laid cable connections between the power source for variant CAB and the SmartSupply could be damaged by mechanical influences such as tension friction or becoming jammed Defective cables could cause short circuits and electronic malfunctions system failures or cable fires Cable fir...

Page 12: ...ery if it is jamming and do not use force to beat out the battery Always use the original charger and ensure faultless function prior to use Mask the terminals of the lithium ion battery during transport and do not transport it with other metallic objects in order to prevent short cir cuits Do not charge lithium ion batteries outdoors or in humid rooms or in places where very high temperatures are...

Page 13: ...units e g for SmartFork If using multiple fork arms with SmartSupply e g for pallet handlers the article number of the other SmartSupply ends with a C 2 5 Applicable documents In addition to this operating instruction also observe the documentation of the other com ponents and machines used as well as operator specific requirements n Operating instruction for the industrial truck n Operating manua...

Page 14: ...allow batteries to come into contact with water sewage systems the ground or domestic waste collection and ensure that they are recycled or disposed of by a specialist company Batteries must be collected separately and sent for recycling The lithium ion batteries recommended in this manual are categorised as device batteries and will therefore be taken back by device battery distributors and munic...

Page 15: ...st The service specialist has a qualification in mechatronics or similar or has verifiably taken part in training in which the necessary knowledge and procedures for safe performance of assembly installation commissioning and service on the VETTER SmartSupply has been taught The service specialist is familiar with the use of the VETTER SmartSupply and the asso ciated dangers The service specialist...

Page 16: ... surfaces Safety shoes Safety shoes protect the feet from being crushed falling parts and from slipping on slip pery surfaces WARNING Risk of injury from the work environment Regardless of the personal protective equipment required for the tasks described it is possible that additional dangers that are not described in this manual could arise due to the operation site of the SmartFork SmartSupply ...

Page 17: ...iants of the GBA series manufactured by Bosch can be used Using batteries from other manufacturers is only permitted following con sultation with VETTER Industrie GmbH Checking the battery s charge level The batteries recommended for use generally have a button for showing the charge level via an LED display The button and display are located on the front of the battery and can also be used when t...

Page 18: ...t until the battery clicks into place Fig 7 Removing the battery 1 Grip the battery securely and press the unlock button Fig 7 1 on the front of the battery 2 Keep the unlock button pressed down and pull the battery out to the right 3 Put the battery safely aside 3 2 Pairing Personnel n Service specialist Protective equipment n Industrial safety helmet n Protective clothing n Protective gloves n S...

Page 19: ...d as a result of pairing 1 Identify the SmartSupply with the broker master role Ä Type plate on page 13 2 Insert the charged battery into the battery connection of the SmartSupply variant BAT or connect variant CAB to the power supply 3 Unscrew the M4 grub screw from the opening for the broker pairing procedure Fig 2 4 4 Insert a thin cylindrical object e g 2 mm Allen key into the borehole and car...

Page 20: ...rk head for tight fit 2 Check that the cable connection to the sensor system is secure 3 Check the surfaces of the battery for breakage and dirt 4 Check that the battery is fully charged Ä Further information on page 17 Replacing the battery at the end of the shift In order to ensure speedy and problem free use of the SmartSupply always make sure that there are fully charged batteries available fo...

Page 21: ...place ment of a client Ä Chapter 3 2 Pairing on page 18 The SmartSupply needs to be paired with the client and the SmartDis play if a broker is replaced Ä Further information on page 18 1 Remove the battery from the SmartSupply Fig 7 Fig 8 Screw connection of the SmartSupply 2 Loosen and remove the three countersunk screws on the outside of the connection panel Fig 8 Disassembly SmartSupply varian...

Page 22: ... SmartSupply at the open side of the connection panel Fig 10 1 Insert the SmartSupply into the connection panel on the fork head Fig 10 2 Insert the three countersunk screws into the outer surface of the connection panel Fig 8 and screw them into housing of the SmartSupply 3 Establish the cable connection via a connection to the M8 connector Fig 9 Assembly SmartSupply Maintenance Replacement of th...

Page 23: ...2 5 pin connector 1 Ensure that both plug connections are clean Fig 11 Power supply SmartSupply variant CAB 1 Connection M12 5 V connector 2 Cable tie 3 M12 5 pin socket of the power source 4 Connection M8 4 pin connector 2 Establish the plug connection between the socket of the power source Fig 11 3 and the plug of the SmartSupply Fig 11 1 3 Fix the plug connection in place on the housing using c...

Page 24: ...5 Technical data 5 1 SmartSupply variant BAT Fig 12 SmartSupply variant BAT Fig 13 Dimensioning SmartSupply variant BAT Technical data SmartSupply variant BAT SmartFork SmartSupply 24 EN ...

Page 25: ...5 2 SmartSupply variant CAB Fig 14 SmartSupply variant CAB Fig 15 Dimensioning SmartSupply variant CAB Technical data SmartSupply variant CAB EN SmartFork SmartSupply 25 ...

Page 26: ...ies 14 Recycling 14 I Intended use 10 L LED display 18 M Maintenance 20 Markings 13 P Pairing 18 Personnel 15 PIN assignment 7 Protection of the environment and disposal 14 Protective equipment 15 R Range of application 5 Replacing the battery 17 S Safety 9 Safety instructions 11 Structure Variant BAT 6 Variant CAB 7 Symbols in this manual 9 T Technical data Variant BAT 24 Variant CAB 25 Type plat...

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Page 28: ... development Deviations and changes are part of our ongoing review and improvement of the product VETTER Industrie GmbH does not accept any respon sibility or liability for errors that arise from the use and application of this document This document including all parts is protected by copyright All rights reserved No part of this document may be copied translated microfilmed or used in any way fo...