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5.  Operation

5.1

Operating Conditions

Motor operating requirements have been established in order to prevent increases in motor temperature. 

The temperature of the motor increase when the frictional load or inertial load is high, and when the motor is operated         

with frequent start/stops or changes of direction. It is important,therefore,to operate the motor in accordance with the          

requirements given below. (See Catalogue for the rated torque,starting torque and the permissible inertia load.)

Note

The temperature of the motor's casing and the driver's rear panel should not exceed 90

and 80

, respectively.  

If the driver's internal heat sink exceeds 90

, the overheat protection function will be activated, 

causing the motor to stop.  

(1) Conditions for Continuous Operation

The load torque converted into the motor shaft should not exceed the rated torque.

(2) Inertial Load Conditions

The Inertial load (GD

2

) converted into the motor shaft should be no greater than the permissible load inertia.

(3) Operating Patterns

When doing start/stops (instant stops) or direction reversals in short cycles, pay careful attention to motor and driver 

temperature rises. 

Note

To run or stop the motor, do not turn power on or off. Instead use the CW or CCW input. 

5.2

Protection Functions

The 

FBL

Ⅱ series has several protection functions.  

When a protection function is activated, an alarm signal is output, the LED on the driver's front panel lights and the motor 

comes to a natural stop.  When an alarm signal is output, turn off power. To cancel the alarm, first resolve the cause and check for

safety, and then turn power on again. Once power has been turned off, wait at least 1 minute before turning it on again.

No alarm signal is output when the low-speed protection function activates, since the function adjusts the speed back to the 

minimum or set speed.

16

Alarm

Signal

Output

No Alarm

Signal

Output

Action

Activated when a load exceeding the rated torque

(load torque or motor current of 130% max. of rated

load or rated motor current) is applied to the motor for
5 seconds or more or when the motor is operated in
short cycles of stopping/starting or CW/CCW rotation.

Activated when the driver's ambient temperature

exceeds 50

, or when its internal heat sink exceeds

90

as a result of using short operating cycles of

starting/stopping or CW/CCW rotation.

Protects the driver against damage when the motor

is driving an inertial load exceeding the permissible

inertial load, or when the motor shaft is turned by the

load (during lowering operation).

Activated when a input voltage to the driver is less

than specified voltage.

Prevents motor malfunction when the sensor cable

within the motor cable is disconnected during motor

operation.  (An alarm signal will not be output while

the motor is at a standstill.) 

Activated when motor speed falls considerably below

the speed control range (less than 250r/min) due to 

a reduction in the speed setting, an overload, etc. 

Overload

protection

Overheating

protection

Overvoltage

protection

Under voltage

protection

Open-Phase

protection

Low-speed

Response

Check the load torque, referring to the load torque-

driver input current characteristics on page 21.

Reduce the load torque if it seems to exceed the

rated torque, or lengthen the operating cycle. 

If the driver's ambient temperature exceeds 50

,

employ some cooling method to lower it; otherwise,

reduce the load torque or lengthen the operation

cycle.

Check to see that the inertial load does not exceed

the permissible value (see Catalogue) or that the

motor shaft is not being turned by the load.

Check to see that there is  input voltage to the

driver.

Check to see that the motor cable has not been

disconnected. 

Increase the speed setting to 300r/min or higher.
This function is not activated by an overload if
speed is above 300r/min.

Type of protection function

Summary of Contents for FBL II Series

Page 1: ...Installation P 5 4 Connection P 8 5 Operation P 16 6 Characteristics P 20 7 Troubleshooting P 22 8 Specifications P 23 Thank you for purchasing ORIENTAL MOTOR products Please read this operating manua...

Page 2: ...ve the sheath of the cable and then ground or touch the shielded wire This may cause electric shock or trigger the ground fault interrupt circuit 1 2 Precautions for Operation The enclosure temperatur...

Page 3: ...ards Recognized name and certified name are motor model name and driver name Application of EN standard for FBL575SW type and FBL5120SW type is pending Note The EMC measurements required under standar...

Page 4: ...s at the position in the model number indicated by the box Note The unit combinations are as above the mentioned Note that it cannot be used in any other combinations Unit Model FBL575AW FBL575CW FBL5...

Page 5: ...tor and driver are mounted requires overvoltage category and pollution degree 3 specifications install the motor in a cabinet that comply with IP54 and connect to power supply via an isolation transfo...

Page 6: ...nd gearhead to machinery make installation holes in the mounting place Use screws provided with gearhead and secure the motor so that there are no gaps between the motor flange surface gearhead surfac...

Page 7: ...When mounting the driver in a tightly close up place like the control panel and a place where there is a heating hearby be sure to when the driver ambient timperature exceeds 40 cool the driver with a...

Page 8: ...h Alarm Indicator Red Alarm Indicator Indicates that an alarm signal has been output when either the overload overvoltage overheating or out of phase protection function is activated 16 For motor conn...

Page 9: ...l input These are the connection terminals when controlling speed using the external speed potentiometer provided with the unit or by means of a DC power supply GND ground terminal for input output si...

Page 10: ...minal cover after connecting Input power of single phase types 10 1 2 3 3 2 1 4 5 6 7 8 9 10 11 12 INPUT COM EXT VR CW CCW SLOW DOWN SW1 Speed selection SW2 Clockwise rotation input SW3 Counterclockwi...

Page 11: ...ver External DC power supply 24V A connection to this terminal is not necessary when using the driver s built in power supply OFF ON OFF ON OFF ON OFF ON 1 3 2 S S S D SPEED FG L2 L3 L1 BRUSHLESS DC M...

Page 12: ...ft Type FBL575AW GFB FBL5120AW GFB FBL575CW GFB FBL5120CW GFB FBL575SW GFB FBL5120SW GFB Note Keep the spacing between eath terminals more than 6 4 when U shape terminals are used 4 5 Methods of Speed...

Page 13: ...40 1 57 7 5 295 9 5 374DIA External DC Voltage The external DC voltage can be selected by turning on switchd to low input to the EXT VR terminal To connect an external DC voltage connect the plus wir...

Page 14: ...to INT Signals will not be input if it is set to EXT Cautions to observe when using a controller with an internal clamp diode When using a controller with an internal clamp diode the O power supply s...

Page 15: ...signal is output terminals between ALARM OUT and GND is a electrified See page 16 for the descriptions of these protection functions 15 Reinforce photo coupler SPEED OUT ALARM OUT GND 2 7k min Photoc...

Page 16: ...um or set speed 16 Alarm Signal Output No Alarm Signal Output Action Activated when a load exceeding the rated torque load torque or motor current of 130 max of rated load or rated motor current is ap...

Page 17: ...page 10 11 Note To run or stop the motor do not turn power on or off Instead use the CW or CCW input Run speed change stop 3000r min 1000r min Run Instantaneous stop Change of direction instantaneous...

Page 18: ...e motor decelerates for the length of time set on the deceleration time potentiometer and comes to a stop The acceleration deceleration time is set using the time potentiometers on the front panel of...

Page 19: ...H M and L terminals of each driver The resistance of the speed set potentiometer is given by the following expression VRx 20 N k N 4 W where N is the number of drivers Thus if two drivers are used th...

Page 20: ...lerating When a load that exceed the rated torque is applied continuously for approximately 5 seconds an overload protection is activated and the motor comes to a stop FBL575 FBL5120 20 Rated torque L...

Page 21: ...0 3 N m 1000 r min 0 kgfcm Driver Input Current A Rated Torque Torque 3000 r min 2000 r min 1000 r min 300 r min 1 5 1 0 0 5 Rated Torque Driver Input Current A 0 1 2 3 0 0 1 0 2 0 3 Torque N m kgfcm...

Page 22: ...tage Is the motor cable connection broken Response Connect the power supply and check to see that the POWER LED green lights Insert connectors firmly all the way in Turn on switch to low the input for...

Page 23: ...erating Storage Transport 1000m max 3000m max 3000m max Item Insulation resistance Dielectric strength Temperature rise Insulation class 1 Temperature Humidity Altitude IP class 23 Specification 100M...

Page 24: ...70 716 2800 Fax 770 719 8515 Canada Office Tel 905 502 5333 Fax 905 502 5444 ORIENTAL MOTOR EUROPA GmbH Headquarters and D sseldorf Office Tel 02131 95280 Fax 02131 952899 Munich Office Tel 08131 5988...

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