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OPERATING INSTRUCTIONS

  

1. 

IMPORTANT: Always operate the compressor at or below the MAXIMUM PRESSURE RATING of  

  the compressor.  Please refer to Application & Specifications Sections of this manual for details.

2. Always observe the MAXIMUM DUTY CYCLE of the air compressor.  Refer to Compressor  

  Applications and Specifications Sections of this manual for details. Operation exceeding  

  maximum pressure ratings and/or duty cycle will result in damage to the air compressor.  

3. Your air compressor is equipped with an AUTOMATIC THERMAL OVERLOAD PROTECTOR.  

  This feature is designed to protect the air compressor from overheating and causing permanent  

  damage to your air compressor. The thermal overload protector will automatically cut power to  

  your air compressor should the internal operating temperature of the air compressor rise above  

  safe levels during excessive use. 

4. Should at any time during use, your air compressor automatically shuts off, do not attempt to  

  restart the air compressor.  Turn power to the air compressor OFF. The automatic thermal overload  

  protector will automatically reset when internal temperature of the air compressor drops below  

  safe level.  After allowing air compressor to cool off for about 30 minutes, you can safely resume  

  use of the air compressor.

5. To prevent discharge of your vehicle’s battery, we recommend that you keep the vehicle’s engine  

  running while using the air compressor. 

6. ONLY OPERATE THE AIR COMPRESSOR IN WELL-VENTILATED AREAS. 

7. Compressor performance is enhanced when operating compressor with vehicle’s engine running.

MAINTENANCE & REPAIRS

1.  Periodically check all electrical, fittings connections.  Clean and tighten as needed.  

2.  Periodically check all mounting screws.  Tighten as needed.

3.  Replace Air Filter Element periodically. Replacement frequency depends on operating frequency and  

  operating environment.  For frequent use in dusty environment, we recommend that you replace air  

  filter element at least once a month.  

4.  Regularly clean dust and dirt from compressor cooling fins and motor housing.

5.  Your air compressor is equipped with a permanently lubricated, maintenance-free motor. 

  Never try to lubricate the compressor.

6.  All repairs should be performed by Manufacturer or Manufacturer’s Authorized Service Agencies only.  

  

   

CAUTION: 

Never touch the air compressor or fittings connected to the air compressor with bare hands during 

or immediately after use. The leader hose and fittings connected to leader hose will become very 

HOT during and after use. If necessary, wear heat resistant gloves to handle fittings, air line, and 

leader hose. 

USER MANUAL

380C - 480C COMPRESSOR KIT 

RELAY WIRING SCHEMATIC

Pressure Switch

86

Fused

12-Volt

30

To Ground

85

87

Compressor

(+) Lead

B
C

C

D
E

F

(Fig. 2)  Compressor 

Mounting Hardware

B. Mounting Bolt

C. Flat Washer

D. Locking Washer

E. Nut

F. Vibration Isolator

(Fig. 3) Leader Hose Bracket

L.   Hose Clamp

M. Clamp Release Tab

N.  Self-Anchoring Pin

L
M

N

Summary of Contents for 380C

Page 1: ...T NO 48043 200 PSI COMPRESSORS MODEL NUMBERS IMPORTANT It is essential that you and any other operator of this product read and understand the contents of this manual before installing and using this product SAVE THIS MANUAL FOR FUTURE REFERENCE USER MANUAL 380C 480C ...

Page 2: ... injury or damage to the compressor or your vehicle Each of our air compressors and parts have been carefully produced and packaged Before installation please familiarize yourself with Installation Parts List Fig 1 of this manual Guidelines for Selecting Mounting Location The selection of proper mounting location for your air compressor will help ensure a long and trouble free compressor service l...

Page 3: ...et and secure hose by pressing bracket clamp into locked position 10 To remove hose from the hose bracket simply press down on the hose clamp release tab to release bracket clamp Fig 3 11 Connect compressor s positive lead wire to one of the leads of your pressure switch 12 Make sure that your compressor setup is properly fused For appropriate fuse size refer to amp draw of compressor in the speci...

Page 4: ...e s engine running while using the air compressor 6 ONLY OPERATE THE AIR COMPRESSOR IN WELL VENTILATED AREAS 7 Compressor performance is enhanced when operating compressor with vehicle s engine running MAINTENANCE REPAIRS 1 Periodically check all electrical fittings connections Clean and tighten as needed 2 Periodically check all mounting screws Tighten as needed 3 Replace Air Filter Element perio...

Page 5: ...0ºF Auto Reset Thermal Protection Yes Dimensions 9 L x 4 W x 6 75 H Net Weight 8 75 Lbs Part No 48043 480C Air Compressor CE Spec Motor Voltage 12 Volts Max Current Consumption 20 Amps Motor Type Permanent Magnetic Horsepower 1 4 Max Working Pressure 200 PSI Max Duty Cycle 72ºF 100 200 PSI 100 50 Minutes On Off 72ºF 100 PSI Continuous Max Ambient Temperature 158ºF Min Ambient Temperature 58ºF Auto...

Page 6: ... Off Time As an example a compressor that is rated for 25 duty cycle means that compressor can be operated at 100 PSI 72 F for 10 Minutes ON and 30 Minutes OFF 10 Min On 10 Min On 30 Min Off 10 Min 40 Min 25 Duty Cycle DUTY CYCLE REFERENCE CHART DUTY CYCLE 100PSI 720 F MINUTES ON OFF 15 6 Min On 34 Min Off 20 8 Min On 32 Min Off 25 10 Min On 30 Min Off 30 13 Min On 30 Min Off 33 15 Min On 30 Min O...

Page 7: ...equently 2 Move compressor to area with less humidity or use air line filter Compressor will not run 1 No power or power switch in OFF position 2 Blown fuse 3 Motor overheats 4 Faulty pressure switch if hooked up to a pressure switch 1 Make sure compressor switch is ON 2 Disconnect compressor from power source replace fuse Refer to Specifications section for correct fuse amperage 3 Let compressor ...

Page 8: ... purchase after a Return Goods Authorization RGA number has been assigned by VIAIR Corporation To obtain an RGA number fax a copy of your receipt to 949 585 0188 For complete warranty details visit www viaircorp com warranty IMPORTANT THIS WARRANTY COVERS PRODUCT DEFECTS ONLY IT DOES NOT COVER INCIDENTAL OR CONSEQUENTIAL DAMAGES AS RESULT OF MISUSE OR ABUSE VIAIR CORPORATION 15 EDELMAN IRVINE CA 9...

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