background image

Set-up

8

Burner Set-up - Gas

(continued)

Verifying input of gas boilers

Natural gas burners must have gas
input clocked using the gas meter.
Ensure there is no gas flowing through
the meter other than to the gas-fired
boiler being checked. See pages 15 and
16 for gas flow rate and values for time
(in seconds) for clocking gas meter.
Clock at least 10 revolutions on a one
ft

3

gas meter dial and divide time by

10. The value arrived at should be the
same as shown on pages 15 and 16.

If necessary, manifold pressure must be
adjusted to make sure burner is firing at
nominal input. Do not exceed gas input
stated on rating plate. Turn adjustment
screw on gas pressure regulator (RV52)
clockwise to increase gas flow, and
counterclockwise to decrease gas flow
(as per instructions on the previous
page).

If checking gas input with a manometer
only use manifold pressures given in
manual as a starting point, and use
combustion instruments to ensure safe
and efficient combustion values.

Be sure to turn gas off before attaching
or removing pressure taps. All plugs
removed for the purpose of gas
pressure measurements must be
replaced and leak-tested after
measurements.

Replacement of 24V gas valve

Use only replacement gas valves from
Viessmann Manufacturing. The 24 VAC
Dungs ¾” MVD-LE 207/6 and ½”
MVD-LE 205/6 direct spark valves are
special valves designed to operate at
the low manifold pressures required by
the Riello burner for both natural and
propane gas. Do

not

use other gas

valve unless specified by Viessmann.

Field measured combustion results

Use the combustion data label packed
with the gas burner to record field
measured combustion results and affix
label to gas burner.

Adjustment data tag
ANSI Z21-17b-1994

Input: C.F.H.

Manifold pressure

Air damper

Air/gas ratio No.

Flue gas temp.

O

2

level: %

CO

2

level: ppm

Date

Completed by

Installing
contractor

It is necessary to follow all safety
information in the Riello technical
literature as well as all other OEM
component instructions shipped with
this manual. The Viessmann factory
settings are an initial guide to be
verified or changed by the installer
based on field measured combustion
results. The burner settings arrived at
during field measurements may be
different from the generalized
conversion burner settings given in the
Riello technical literature.

5

2

6

5

6

6

5

v

2

.5

IMPORTANT

Each Riello gas burner has a different
manifold pressure. When replacing a
gas valve, a manometer and
instruments measuring combustion
must be used to ensure burner is
operating safely at its designed input.
An overfired burner is unsafe and can
cause severe personal injury or loss
of life if products of combustion are
allowed to enter living space through
incorrect procedures.

WARNING

Checking for a safe concentration of
carbon monoxide (below 50 ppm
air-free) will ensure continual safe
operation of boiler and burner. Annual
maintenance and cleaning as
described in this manual must be
done. Failure to heed this warning
may lead to severe personal injury or
loss of life.

WARNING

IMPORTANT

Summary of Contents for Riello

Page 1: ...oisoning resulting in injury or loss of life This product must be installed and serviced by a professional service technician who is experienced and qualified in hot water boiler installation and gas...

Page 2: ...ements shut down procedure and the need for professional service annually before the heating season begins H Contaminated air Air contaminated by chemicals can cause by products in the combustion proc...

Page 3: ...Product Delivery 4 Mounting Burner 5 Burner Set up Gas 6 Burner Set up Oil 10 Oil Cartridge Assembly 13 Burner Set up Gas and Oil 13 Start up Appendix Start up Information 14 Technical Data 15 Wiring...

Page 4: ...tomatically Fired Boilers ANSI ASME CSD 1 where required by the authority having jurisdiction Working on the equipment The installation adjustment service and maintenance of this boiler must be done b...

Page 5: ...Remove burner from carton The universal mounting flange has been installed on the burner at the factory 2 Mount burner as shown in Figs 1 and 2 5265 665 v2 5 Fig 1 Installing burner Fig 2 Securing bu...

Page 6: ...l gas solenoid valve V8295 N C 24 V operated Dungs MVD LE model 200 G200 MVD LE 205 6 24 V G400 MVD LE 207 6 24 V Gas burner manifold test point Gas piping pressure test The burner and its gas connect...

Page 7: ...ance regulator and set to required burner manifold pressure setting Use factory default settings pages 15 and 16 as starting point only 4 To adjust the initial lift gas pressure remove sealing cap exp...

Page 8: ...r for both natural and propane gas Do not use other gas valve unless specified by Viessmann Field measured combustion results Use the combustion data label packed with the gas burner to record field m...

Page 9: ...y supplied with a 40 N P 200 aftermarket conversion burner to that stated in the table below The differences in orifice size for the VB2 18 22 cause the manifold pressure adjustment information in the...

Page 10: ...vided with its own oil filter and built in flow check valve The flow check valve is located in the return and a manual shut off is located in the supply One pipe systems 1 Connect as shown in Fig 6 52...

Page 11: ...ront of the boiler Fig 8 3 Mount filter and check valve assembly to mounting bracket Fig 9 Filter is disposable type and must be replaced with the filter cartridge supplied by Viessmann 5265 665 v2 5...

Page 12: ...s plug already installed ready for two pipe connection For a one pipe system gravity system where the oil tank is above the burner use the copper tee provided This tee converts the two pipe system to...

Page 13: ...on Ensure an adequate supply of fresh combustion and ventilation air for safe operation Refer to codes mentioned on page 4 Electrical connections 1 Run the plug in connector cable of the Vitotronic co...

Page 14: ...ler and barometric draft regulator before dilution air see the installation manual Overfire draft is measured at the combustion chamber observation port opening The expected CO2 products of combustion...

Page 15: ...use unsafe conditions Viessmann strongly recommends the installation of an approved type CO detector in the vicinity of any gas burning equipment Observe national and or local code requirements If in...

Page 16: ...lues can cause unsafe conditions Viessmann strongly recommends the installation of an approved type CO detector in the vicinity of any gas burning equipment Observe national and or local code requirem...

Page 17: ...e Flow USGPH MBH 0 59 83 0 76 107 0 96 135 1 21 170 1 56 219 2 14 300 Pump Pressure psig kPa 150 1034 170 1172 145 1000 170 1122 165 1138 175 1207 Air Tube Length inches mm 10 254 10 254 10 254 10 254...

Page 18: ...r 120 VAC is supplied to burner via plug in connector Do not connect additional 120 VAC to burner If any of the original wires as supplied with the appliance must be replaced replace with 221 F 105 C...

Page 19: ...ate wiring harness strain relief to other electrical opening provided 3 Disconnect black wire BK of 7 pole plug from oil burner primary control base 4 Rewire wire nut included the black wire BK throug...

Page 20: ...ch heating season begins have the following service and maintenance done by a licensed professional heating contractor 1 Boiler heat exchanger inspected and cleaned 2 Vent system inspected for deterio...

Page 21: ...Appendix 21 Notes 5265 665 v2 5...

Page 22: ...Appendix 22 Notes 5265 665 v2 5...

Page 23: ...n D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas contro...

Page 24: ...2 oil H BHP x 9 8 kW H BHP x 33779 Btu H m x 3 28 ft H m3 x 35 3 ft 3 H kcal x 3968 Btu H Cal value NG 950 1050 Btu ft 3 H Cal value LP 2450 2500 Btu ft 3 H Motor kW x 1 31 Motor HP NG Natural Gas LP...

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