Viessmann VITOCELL-V 100, Installation Instructions Manual

Page 1: ...VIESMANN Installation instructions for contractors Vitocell V 100 Type CVA DHW cylinder Vitocell W 100 Type CVA DHW cylinder VITOCELL V 100 VITOCELL W 100 5862 890 GB 5 2006 Dispose after installation ...

Page 2: ...electrician Regulations Observe the following when working on this system all legal instructions regarding the prevention of accidents all legal instructions regarding environmental protection the Code of Practice of relevant trade associations all current safety regulations as defined by DIN EN DVGW TRGI TRF VDE and all locally applicable standards Working on the system Isolate the system from th...

Page 3: ...ype plate and thermometer if supplied 14 Checking the anode connection and fitting the lid 15 Fitting the cylinder temperature sensor 16 Installing the DHW cylinder from 750 litres 17 Installing the DHW cylinder 17 Testing the anode connection 18 Fitting the thermal insulation 19 Fitting the lid 22 Fitting the cylinder temperature sensor or thermostat 23 Preparing a multi cylinder bank 24 Connecti...

Page 4: ...ating in conjunction with freestanding and wall mounted boilers and or EHO electric immersion heater 300 and 500 litres capacity Contents 160 200 300 500 750 and 1000 litres Suitable for systems conforming to DIN 1988 EN 12828 and DIN 4753 DIN register no 0241 01 13MC Product information 4 5862 890 GB ...

Page 5: ...linder temperature sensor VA Magnesium anode with earth cable WW DHW Z DHW circulation 750 and 1000 litres capacity E Drain HR Heating water return HV Heating water flow KW Cold water STS Cylinder temperature sensor VA Magnesium anode with earth cable WW DHW Z DHW circulation Product information cont 5 5862 890 GB ...

Page 6: ...he replacement of the magnesium anodes Level the DHW cylinder with its adjustable feet Note Never extend the adjustable feet beyond a total length of 35 mm Installing an electric immersion heater in DHW cylinders from 300 litres capacity Installation instructions EHO electric immersion heater Maintain the minimum clearance Note The unheated length of any threaded immersion heater installed on site...

Page 7: ...ylinder temperature sensor and the thermometer sensor if supplied 300 litres capacity The sensor retainer is supplied with the facia pack Secure the sensor on the outside of the location spring of the sensor retainer not in the groove so that it is flush with the front of the spring Installing the DHW cylinder up to 300 litres capacity 7 5862 890 GB ...

Page 8: ...or Insert the sensor retainer together with the sensor into the sensor well until it bottoms out Checking the anode connection and inserting the facia A Magnesium anode B Earth lead Installing the DHW cylinder up to 300 litres cont 8 5862 890 GB ...

Page 9: ... mat Installing the DHW cylinder 500 litres Please note The thermal insulation must not be able to come into contact with naked flames Exercise caution when welding and soldering Fitting the thermal insulation Installing the DHW cylinder up to 300 litres cont 9 5862 890 GB ...

Page 10: ...Installing the DHW cylinder 500 litres cont 10 5862 890 GB ...

Page 11: ...Installing the DHW cylinder 500 litres cont 11 5862 890 GB ...

Page 12: ...Installing the DHW cylinder 500 litres cont 12 5862 890 GB ...

Page 13: ...Note After 30 minutes the thermal insulation casing has adapted to the contours of the cylinder Then hook closure strip into the final notch Installing the DHW cylinder 500 litres cont 13 5862 890 GB ...

Page 14: ...the type plate and thermometer if supplied 1 Fit the thermometer if supplied 2 Fit the thermometer sensor 3 Close all apertures 4 Affix the type plate Installing the DHW cylinder 500 litres cont 14 5862 890 GB ...

Page 15: ...Checking the anode connection and fitting the lid A Magnesium anode B Earth lead Installing the DHW cylinder 500 litres cont 15 5862 890 GB ...

Page 16: ... spring of the sensor retainer not in the groove so that it is flush with the front of the spring Never wrap insulating tape around the sensor Insert the sensor retainer together with the sensor into the sensor well until it bottoms out Installing the DHW cylinder 500 litres cont 16 5862 890 GB ...

Page 17: ...te The thermal insulation must not be able to come into contact with naked flames Exercise caution when welding and soldering Installing the DHW cylinder Installing the DHW cylinder from 750 litres 17 5862 890 GB ...

Page 18: ...Testing the anode connection A Magnesium anode B Earth lead Note Check that the earth cable is connected to the magnesium anode Installing the DHW cylinder from 750 litres cont 18 5862 890 GB ...

Page 19: ...Fitting the thermal insulation Installing the DHW cylinder from 750 litres cont 19 5862 890 GB ...

Page 20: ...ote After 30 minutes the thermal insulation casing has adapted to the contours of the cylinder Then hook closure strip into the final notch Installing the DHW cylinder from 750 litres cont 20 5862 890 GB ...

Page 21: ... fit the cover hood with its thermal insula tion 3 Insert the thermometer sensor lead through the inlet push the thermo meter in and fit the cover strips to the front 4 Insert the thermometer sensor into the clamping bracket until it cannot be pushed in any further 5 Affix the type plate Installing the DHW cylinder from 750 litres cont 21 5862 890 GB ...

Page 22: ...Fitting the lid A Viessmann logo Installing the DHW cylinder from 750 litres cont 22 5862 890 GB ...

Page 23: ...on spring of the sensor retainer not in the groove so that it is flush with the front of the spring Never wrap insulating tape around the sensor Insert the sensor retainer together with the sensor into the sensor well until it bottoms out Installing the DHW cylinder from 750 litres cont 23 5862 890 GB ...

Page 24: ...ns Heating water flow and return DN 50 50 50 65 Cold water hot water R 1 1 1 2 DHW circulation R 1 1 1 1 Cylinder bank 300 and 500 litres ELV Air vent valve EV Drain valve HR Heating water return HV Heating water flow KW Cold water TR Control thermostat WW DHW Z DHW circulation 750 and 1000 litres Create headers on site Preparing a multi cylinder bank 24 5862 890 GB ...

Page 25: ...r connection can be imple mented on the same side as the heating water return This equally safeguards the even heating and balanced DHW drawing from every cylinder Connection on the heating water side Connect the pipework with detach able fittings Seal connections that are not required with red brass caps Adjust the thermostat and high limit safety cut out so that the DHW tem perature in the cylin...

Page 26: ...ermissible DHW tempera ture 95 C HR Heating water return HV Heating water flow RV Spring loaded check valve STS Cylinder temperature sensor or thermostat and high limit safety cut out if required From 750 litres As seen from the connection side on the l h side of HV UP Circulation pump 1 For heating water flow tempera tures in excess of 95 ºC Remove the cover bezels from the primary pipe outlets b...

Page 27: ... system For this use a twin thermostat temperature limiter and high limit safety cut out Connecting the domestic hot water pipes For the DHW connection observe DIN 1988 and DIN 4753 Connect the pipework with detach able fittings Seal connections that are not required with red brass caps Equip the DHW circulation line with a DHW circulation pump check valve and time switch Gravity operation is only...

Page 28: ... safety valve as protection against overpressure Permiss operating pressure 10 bar The connection diameter of the safety valve must be as follows For 160 and 200 litres min R DN 15 max heating load 75 kW In excess of 200 up to 1000 litres min R DN 20 max heating load 150 kW In excess of 1000 up to 5000 litres min R 1 DN 25 max heating load 250 kW If the heating load of the Vitocell exceeds the max...

Page 29: ...g inscription For safety reasons water may be discharged from the blow off line during heating Never seal off Install the safety valve above the top edge of the DHW cylinder DHW circulation line for cylinder banks Note Always implement the cylinder banks with connected DHW circulation Connect the DHW circulation lines when connecting several cylinders in con junction with boilers or district heati...

Page 30: ...W circulation pipe ZP DHW circulation pump Connecting the earth bonding Connect the earth bonding in accor dance with the requirements stipu lated by your local power supply utility and current regulations c Connect the earth bonding in accordance with the require ments stipulated by your local electricity supply company and current SEV or local regula tions Commissioning Service instructions Conn...

Page 31: ...31 5862 890 GB ...

Page 32: ...GB Subject to technical modifications Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com Viessmann Limited Hortonwood 30 Telford Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com ...