Viessmann VITOPLEX 100?LS, Installation And Service Instructions Manual

Page 1: ...00 LS Installation and service instructions for heating engineers Vitoplex 100 LS Type SXD 0 26 to 0 7 t h Oil gas fired boiler Steam generator up to 1 bar operating pressure 5692 729 GB 4 2007 Please...

Page 2: ...mponents which have not been tested together with the boiler can adversely affect the boiler function Our warranty does not cover and we accept no liability for damage caused by the installation of su...

Page 3: ...tics 18 Parts list 21 Appendix Water quality requirements according to TRD 701 26 Specification 27 Commissioning service report 28 Declaration of conformity 29 Manufacturer s certificate 30 Keyword in...

Page 4: ...ue pipe 11 I M 8 Checking all seals gaskets and packing cords on flue gas side M 9 Checking thermal insulation of boiler door M 10 Inserting the turbulators 12 M 11 Securing the boiler door and clean...

Page 5: ...mmissioning steps Inspection steps Maintenance steps Page M 21 Checking the pressure regulator pressure limiter and thermostat standby 17 M 22 Checking the water quality 26 I M 23 Checking thermal ins...

Page 6: ...n or incorrect burner setting reduces the system efficiency Where necessary clean the boiler or adjust the burner settings Adjusting the pressure regulator and pressure limiter 1 Adjust the pressure l...

Page 7: ...eck whether cleaning aperture on the flue outlet is closed 9 Open the shut off valves in oil supply pipes at the oil tank and filter or open the gas shut off valve whichever is applicable 10 Switch ON...

Page 8: ...ds of time several months shut it down completely H Before taking the system out of use for longer periods we recommend you take certain measures e g protecting the system against frost or preserving...

Page 9: ...idual steps cont Closing the Vitoair draught stabiliser if installed 1 Switch ON the burner 2 Switch OFF the system when pre purge is running this closes the control disc Opening the boiler door and t...

Page 10: ...and maintenance Further details regarding the individual steps cont Removing and cleaning the turbulators Remove turbulators A without force for this use the turbulator pulley which is part of the cl...

Page 11: ...regarding the individual steps cont Clean the heating surface flue outlet and flue pipe 1 Clean flues A and combustion chamber B with brushes and remove combustion residues 2 Remove combustion residu...

Page 12: ...h may result in them being burnt The thermal insulation on the boiler door can also be damaged by this 1 Pull approx of the length of turbulators A out of secondary heating pipes B 2 Bend turbulators...

Page 13: ...details regarding the individual steps cont Securing the boiler door and clean out cover Note Refit the gas supply pipe on gas burners Safety instruction Carry out a leak test on all gas supply connec...

Page 14: ...boiler 3 Clean the water chamber hose it out and remove deposits via the blow down valve and drain In case of harder deposits which cannot be removed by hosing down carry out a chemical cleaning proc...

Page 15: ...ectrode tips C 3 Clean the sealing faces and use a new gasket B 4 Install the electrodes and carry out a safety test in line with the manufacturer s instructions 5 Retighten new gaskets after commissi...

Page 16: ...or well and the inspection ports for leaks after filling the boiler Each time inspection ports have been opened 1 Clean the sealing surface 2 Replace the gasket 3 Retighten all connections after resta...

Page 17: ...inimum output Set the minimum heating output for the base load stage according to the chimney conditions Checking the safety valve Manufacturer s details Raise the operating pressure to the response p...

Page 18: ...nd injection equipment in accordance with VdT V or local guidelines Boiler is completely shut down every day Switch to standby 95 C instead of a complete shutdown Flue gas temperature too high Heat tr...

Page 19: ...trode length Steam knocking inside the boiler The feed water does not enter via the feed water connector Connect the feed water line to the correct connector Steam knocking inside the condensate conta...

Page 20: ...ion The feed water pump or water level control is faulty Determine the cause for the fault on the water level control in accordance with the controller installation instructions Severe water level flu...

Page 21: ...ack GF 25 15 mm 200 Top front panel 201 Bottom front panel 202 Side panel 203 R h top side panel 204 Central side panel 205 Front r h rail 206 Front l h rail 207 Rear r h rail 208 Rear l h rail 209 To...

Page 22: ...22 Parts list Parts list cont 5692 729 GB 202 216 215 224 201 217 220 1 219 225 200 208 210 206 205 202 222 226 2...

Page 23: ...23 Parts list Parts list cont 5692 729 GB 221 218 213 207 210 222 2 212 214 209 211 202 204 203 A...

Page 24: ...24 Parts list Parts list cont 5692 729 GB 020 028 027 029 030 006 012 013 007 010 011 013 009 031...

Page 25: ...25 Parts list Parts list cont 5692 729 GB 005 004 022 014 026 024 021 021 003 023 001 015 023 019 1 018 2 017 1 025 024 025...

Page 26: ...to boiler water Total alkaline earths Ca2 Mg2 mmol litre 0 015 Oxygen O2 mg litre 0 1 Bound carbon dioxide CO2 mg litre 25 Free carbon dioxide CO2 mg litre n n Oxidisability Mn VII Mn II as KMnO4 mg...

Page 27: ...rated output at partial load C C 200 130 200 130 200 130 CE designation CE 0035 1at a feed water temperature of 80 C 2Values for calculating the size of the flue system to DIN 4750 based on 13 CO2 fo...

Page 28: ...ce date by Maintenance service Maintenance service Maintenance service date by Maintenance service Maintenance service Maintenance service date by Maintenance service Maintenance service Maintenance s...

Page 29: ...035 Details according to the Pressure Equipment Directive 97 23 EC H Heated pressure vessel H Class III IV in accordance with appendix II diagram 5 H Modules B and D according to appendix III H Applie...

Page 30: ...he 1st BImSchV We Viessmann Werke GmbH Co KG D 35107 Allendorf confirm that the following product meets the NOx limits specified by the 1st BImSchV para 7 2 Vitoplex 100 LS Allendorf 8 March 2007 Vies...

Page 31: ...ing for leaks after filling the boiler 16 M Manufacturer s certificate 30 Multiple level electrode cleaning 15 P Parts list 21 Pressure regulator and pressure limiter adjustment 6 Pressure regulator p...

Page 32: ...70 27 80 www viessmann de Viessmann Limited Hortonwood 30 Telford Shropshire TF1 7YP GB Tel 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com 32 Printed on environmentally friendly chlor...