Viessmann Vitosol-F Series, Installation Instructions For Contractors

Page 1: ...lation instructions for contractors VIESMANN Vitosol F FM Type SVK SVKF Flat plate collector for pitched roofs above roof installation for 1 collector VITOSOL F FM 5698368 GB 1 2018 Dispose after installation ...

Page 2: ...a qualified electrician Regulations to be observed National installation regulations Statutory regulations for the prevention of accidents Statutory regulations for the protection of the envi ronment Codes of practice of the relevant trade associations All relevant safety regulations as defined by DIN EN DVGW VDE and locally applicable standards a ÖNORM EN and ÖVE c SEV SUVA SVTI SWKI and SVGW Wor...

Page 3: ... Installation with roof hooks 12 Components 12 Fitting the roof hooks 13 Fitting the mounting rails 16 Installation with mounting brackets 16 Components 16 Fitting the mounting brackets 17 Fitting the mounting rails 18 Installation with rafter anchors 18 Components 18 Fitting the rafter hooks 19 Fitting the mounting rails 22 Installing and connecting the collectors 22 Fitting the collector tempera...

Page 4: ...to other document containing further information 1 Step in a diagram The numbers correspond to the order in which the steps are carried out Warning of material losses and environ mental pollution Live electrical area Pay particular attention Component must audibly click into place or Acoustic signal Fit new component or In conjunction with a tool Clean the sur face Dispose of component correctly D...

Page 5: ...r Intended use presupposes that a fixed installation in conjunction with permissible system specific compo nents has been carried out Commercial or industrial usage for a purpose other than heating the building or DHW shall be deemed inappropriate Any usage beyond this must be approved by the man ufacturer for the individual case Incorrect usage or operation of the appliance e g the appliance bein...

Page 6: ...ng bracket Fitting the rafter hooks 2 adjacent rafters are used to fit the rafter hooks Version I Fitting rafter hook 1 onto counter batten C with support bracket 2 Version II Fitting rafter hook 1 directly onto rafter B Trim the roof tiles with an angle grinder for example by removing drip tabs Installation with rafter hooks 5698368 ...

Page 7: ... Please note Take care to avoid breaking tiles The rafter hook must not rest on the roof tiles Observe the dimensions B C 1 2 B 75 C 20 B 3 1 2 1 2 1 5 4 Fig 2 Installation with rafter hooks cont 5698368 ...

Page 8: ...8 5 7 5 6 Fig 3 9 8 Fig 4 Installation with rafter hooks cont 5698368 ...

Page 9: ... x y Fig 5 Maximum deviation from dimensions x and y 10 mm Continue with chapter Installing and connecting the collectors on page 22 Installation with rafter flange For plain tiled and slate roofs Components 4 3 5 6 1 2 Fig 6 Installation with rafter hooks cont 5698368 ...

Page 10: ...e 2 Seal 3 Screws 4 Mounting rail 5 Mounting plate 6 Clamping bracket Fitting the rafter flange 2 adjacent rafters are used to fit the rafter flanges 1 1 3 Fig 7 3 2 2 Fig 8 Installation with rafter flange cont 5698368 ...

Page 11: ... rails x y 1 6 0 0 1 8 0 0 1 6 0 7 9 0 1 6 0 90 4 5 Fig 9 Maximum deviation from dimensions x and y 10 mm Continue with chapter Installing and connecting the collectors on page 22 Installation with rafter flange cont 5698368 ...

Page 12: ... 3 Zinc plated countersunk chipboard screw Spax S 6 x 80 mm 4 Zinc plated countersunk chipboard screw Spax S 5 x 30 mm 5 Roof hook for slate roofs 6 Zinc plated countersunk chipboard screw Spax S 6 x 30 mm 7 Roof hook for plain tile roofs 8 Roof hook for corrugated sheet profiles 5 and 6 9 Roof hook for corrugated sheet profile 8 qP Mounting rail qQ Mounting plate qW Clamping bracket Installation ...

Page 13: ...dth of the tile head y 440 mm Dimensions for horizontal fitting of roof hooks see page 16 Example plain tiled roof 2 0 6 6 y 1 6 0 0 1 8 0 0 Fig 12 Dimensions for horizontal fitting of roof hooks see page 16 Roof cover y in mm Slate 348 Plain tile 380 Corrugated sheets 207 Installation with roof hooks cont 5698368 ...

Page 14: ... Continue with Fitting the mounting rails on page 16 Slate roof cover 5 6 1 2 Fig 14 Note Fit commercially available lead flashing to protect against the ingress of moisture Continue with Fitting the mounting rails on page 16 Installation with roof hooks cont 5698368 ...

Page 15: ...16 Note Trim tiles cut off approx 30 mm with an angle grinder Continue with chapter Fitting the mounting rails on page 16 Corrugated sheet roof A Ø8 B 8 9 Fig 17 A Sealing washer on site B Existing roof batten Installation with roof hooks cont 5698368 ...

Page 16: ... from dimensions x and y 10 mm Continue with chapter Installing the collectors on page 22 Installation with mounting brackets For sheet metal roofs Components 4 2 1 3 Fig 19 1 Mounting bracket 2 Mounting rail 3 Mounting plate 4 Clamping bracket Installation with roof hooks cont 5698368 ...

Page 17: ...horizontal fitting of mounting brackets see page 18 Use on site fixings A to secure the mounting brack ets The installation of the mounting brackets is shown using standing seam profiles as an example A 1 2 Fig 21 Screws supplied on site Installation with mounting brackets cont 5698368 ...

Page 18: ... x y 3 4 Fig 22 Maximum deviation from dimensions x and y 10 mm Installation with rafter anchors For tiled roof cover Components 4 5 6 2240 1 2 3 Fig 23 1 Rafter anchor 2 Mounting rail 3 Seal 4 Mounting plate Installation with mounting brackets cont 5698368 ...

Page 19: ...to be cut Use only on roofs with a pitch of at least 12 Fitting the rafter hooks 4 0 1 2 4 0 C B 1 6 0 0 1 8 0 0 Fig 24 B Rafter C Batten 2 adjacent rafters are used to fit the rafter anchors Installation with trimmed tiles 3 4 Fig 25 Installation with rafter anchors cont 5698368 ...

Page 20: ...20 6 5 Fig 26 7 Fig 27 Continue with step 9 see page 22 Installation with plastic replacement tiles 4 5 3 Fig 28 Installation with rafter anchors cont 5698368 ...

Page 21: ...21 7 6 Fig 29 8 Fig 30 Installation with rafter anchors cont 5698368 ...

Page 22: ...31 Maximum deviation from dimensions x and y 10 mm Installing and connecting the collectors Please note The connection pipes must not show any signs of damage Lubricate O rings only with the special valve grease provided Installation with rafter anchors cont 5698368 ...

Page 23: ...23 2 7 90 2 90 3 1 4 4x Fig 32 6 B 5 A Fig 33 A Flow connection with sensor well for collector tem perature sensor B Return connection Installing and connecting the collectors cont 5698368 ...

Page 24: ...8 Fig 34 Fitting the collector temperature sensor The collector temperature sensor is part of the stand ard delivery of the collector connection set 1 Fig 35 Installing and connecting the collectors cont 5698368 ...

Page 25: ...or array Commission the solar thermal system as quickly as possible once the collectors have been installed To reliably prevent steam hammer the collectors must be cold when filled Cover the collector arrays Fitting the collector temperature sensor cont 5698368 ...

Page 26: ...or this purpose Remove this protective film no later than 4 weeks following col lector installation Note If commissioning takes place at a later date cover the collector arrays Do not use the protective foil provided to cover the col lectors Covering the collector array cont 5698368 ...

Page 27: ...gaskets are used ade quate glycol pressure and temperature stability must be guaranteed by the manufacturer Design all connections to be resistant to pressure and temperature observe the maximum stagnation temperature of the collector Never use Teflon inadequate glycol resistance Hemp connections insufficiently gas tight Equip the system to EN 12975 or EN ISO 9806 with an expansion vessel safety v...

Page 28: ...ut off valve adjusting screw above flow indica tor H G Drain valve H Flow indicator K Fill valve L Stagnation heat sink M Expansion vessel N Drip pan O Collector R DHW cylinder S Cylinder temperature sensor T Collector temperature sensor U Solar control unit Installation cont 5698368 ...

Page 29: ...29 Vitosol F FM type SVK SVKA SVKF and SVKG service instructions Commissioning 5698368 ...

Page 30: ...30 5698368 ...

Page 31: ...31 5698368 ...

Page 32: ... Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com 5698368 Subject to technical modifications ...