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SECTION  TSM

845.1

ISSUE

C

PAGE  10 OF  13

PUMP ASSEMBLY

Use a lubricant compatible with the fluid being handled when 

reassembling the pump.

Inspect  all  parts,  replacing  any  worn  parts.    Polish  out  any 

nicks or burrs and clean all parts thoroughly.  Make sure drilled 

holes  in  rotor,  shaft,  orifice,  balance  plate  and  bracket  are 

clear.  Plugged areas will cause heat buildup and destroy the 

magnets.  Also check the drilled passageways in the head and 

idler pin to be sure they are clear.

1.

  If  the  casing  was  removed  from  the  bracket,  place  the 

O-ring into the groove on back mounting face of casing 

(side closest to the hole for the locating pin), and carefully 

slide the casing onto the pilot of the bracket and install 

capscrews.  Install the locating pin into the casing.

2.

  Place the balance plate into the casing bore with grooved 

side out.  Orient the groove toward the discharge port.  

Push to the bottom of the casing.  Line up the notch in 

plate with the pin projecting through the casing bore.

3.

  Insert  the  shaft  gently  into  the  inner  bushing  bore  and 

push through until rotor is up against the balance plate.

4.

  If the old head gaskets are not reusable, refer to Gasket 

Table 

figure 18

.  Otherwise, place all head gaskets on 

the head.  Proper placement of the head is achieved by 

the correct number of gaskets.  Improper placement will 

adversely affect the operation of the pump.  The Gasket 

Table  shows  the  recommended  end  clearance  and 

itemizes the content of gaskets in a set.  The O-ring is the 

primary seal and should be installed onto the head pilot 

after the proper gaskets have been put in place.

5.

  Coat  the  idler  pin  with  suitable  lubricant  and  place  the 

idler on the idler pin in head.

6.

  The head can now be assembled on the pump.  Tilt the 

top  of  the  head  away  from  the  pump  slightly  until  the 

crescent enters the inside diameter of the rotor and rotate 

the idler until its teeth mesh with the rotor teeth.  Line up 

mark on head and casing, which were previously marked 

to  insure  proper  reassembly.    Be  sure  idler  pin,  which 

is offset in pump head, is positioned toward and equal 

distance between port connections to allow for proper flow 

of liquid through pump.  Tighten the head capscrews (or 

nuts onto studs in the Q size).  Check the end clearance 

using a feeler gage as illustrated.  See 

figure 20 

on page 

11.  If end clearance is not correct, refer to section on 

ADJUSTING  HEAD  GASKET  END  CLEARANCE

  on 

page 11.

7.

  Install relief valve if provided and removed.

8.

  Install the snap ring onto the shaft  (not required on Q 

size).  Apply a lubricant to the canister O-ring and place 

into the face groove in the bracket.

fIGURE 16

fIGURE 17

fIGURE 18

GASKET TABLE

PUMP MODEL

NORMAL 

➀ 

END 

CLEARANCE

ONE SET Of 

GASKETS CONSISTS

Of THE fOLLOWING

LQ & LS-825

.008

(1) .015
(2) .007
(2) .005

Q & QS-825

.010

(1) .015
(2) .007
(3) .005

End clearances are adequate for viscosities up to 750 SSU 

(SAE  20-lube  oil  at  room  temperature).    Higher  viscosity 

liquids require additional end clearances.

As a general guideline, for viscosities between 750 and 7500 

SSU  (heavier  lube  oils)  add  an  additional  50%  of  the  end 

clearance listed, for viscosities between 7500 and 25,000 SSU 

(e.g., resins) double the amount indicated.

For specific recommendations for end clearances for viscosity 

or for operating temperatures above 225ºF, check with your 

Viking representative or consult the factory.

Summary of Contents for 823

Page 1: ... 10 Adjusting Head Gasket End Clearance 11 Assembly D Series Coupling 11 Troubleshooting 12 Pressure Relief Valves 12 Pressure Adjustment 12 Disassembly Relief Valve 13 Assembly Relief Valve 13 FIGURE 1 LS 825 MD D290 R Complete Unit on Base with Viking C Reducer FIGURE 2 QS 825 MD D450 B Bearing Carrier Footed Pump and Coupling Bracket Jacketed Pump Bracket INTRODUCTION The illustrations used in ...

Page 2: ...Viking Pump product catalog DO NOT attempt to dismantle a pressure relief valve that has not had the spring pressure relieved or is mounted on a pump that is operating AVOID contact with hot areas of the pump and or drive Certain operating conditions temperature control devices jackets heat tracing etc improper installation improper operation and improper maintenance can all cause high temperature...

Page 3: ...This may be a relief valve mounted directly on the pump an inline pressure relief valve a torque limiting device or a rupture disk Do not rely on decoupling of magnets for protection from over pressure this may result in damage to the magnets pump or other equipment 2 If pump rotation is to be reversed during operation pressure protection must be provided on both sides of the pump 3 The relief val...

Page 4: ...table alternate SUGGESTED REPAIR TOOLS The following tools are required to properly repair a Mag Drive pump These tools are in addition to standard mechanics tools such as open end wrenches socket set pliers screw drivers etc Most items can be obtained from an industrial supply house 1 Soft headed hammer 2 Allen wrenches 3 Spanner wrench adjustable pin type for use on end cap Source 482 J H Willia...

Page 5: ...e 19 Idler Bushing 29 Capscrews for Relief Valve 10 Locating Pin 20 Idler Bushing FIGURE 5 EXPLODED VIEW LQ LS SIZE MAG DRIVE PUMPS FIGURE 6 EXPLODED VIEW Q QS SIZE MAG DRIVE PUMP QS SHOWN ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION 1 Brkt Gasket Pilot Face 10 Locating Pin 19 Idler Bushing 2 Brkt Gasket Pilot O D 11 Pipe Plugs 20 Head Gaskets 3 Bracket 12 Casing 21 Idler Pin 4 Capscrews for...

Page 6: ...re original parts and in good condition usually the rest of the pump is also in good condition FIGURE 7 EXPLODED VIEW D SERIES COUPLING ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION 1 Locknut 9 Jack Screws 17 Outer Magnet Assembly 2 Lockwasher 10 Set Screws 18 Bracket 3 Endcap 11 Insert 19 Temperature Monitor Optional 4 Lip Seals 12 Capscrews Bearing Housing 20 Pipe Plug 5 Bearing Spacer Oute...

Page 7: ...on the suction side of the head Remove the pipe plug and reinstall in the other similar hole in the head Follow the procedure for pump assembly Reverse the relief valve orientation so the adjusting cap points towards suction port PORT ARRANGEMENT Standard configuration as viewed from the pump shaft is right angle porting LQ LS Q the suction port for clockwise rotation is at 9 o clock The top port ...

Page 8: ...down on a clean flat surface preferably not steel to keep from rolling around Remove temperature probe if present FIGURE 11 FIGURE 12 FIGURE 13 FIGURE 14 7 Insert a brass bar through a port between two rotor teeth and loosen the capscrew holding the inner magnet onto the shaft See Figure 13 The 0 437 capscrew has right hand threads therefore turn it counterclockwise THE INNER MAGNET HAS A VERY STR...

Page 9: ...If the seal is in good condition slide the endcap over the outer spacer then thread into bearing housing Center the inner spacer so the shaft will slide through the two bearings Thread in the end cap until it makes contact with the outer TRB Tighten the endcap by hand until tight and secure in position with the 2 setscrews 3 Insert the outer magnet shaft through the bearings and the spacers When t...

Page 10: ...gaskets have been put in place 5 Coat the idler pin with suitable lubricant and place the idler on the idler pin in head 6 The head can now be assembled on the pump Tilt the top of the head away from the pump slightly until the crescent enters the inside diameter of the rotor and rotate the idler until its teeth mesh with the rotor teeth Line up mark on head and casing which were previously marked...

Page 11: ...all one 015 and 007 gasket onto the head With the idler on idler pin place head into the pump casing With capscrews tight the feeler gage should fit snugly otherwise gaskets should be added or removed until the proper clearance is attained See Figure 19 FIGURE 19 FIGURE 20 PROCEDURE B If the pump is in the pipeline and not accessible through ports remove the head and remove gaskets Put the head ba...

Page 12: ...he strainer is partially clogged An air leak somewhere in suction line The pump may be running too slow Is motor the correct speed and wired up correctly The pressure relief valve is set too low stuck open or has a damaged poppet or seat The bypass line around the pump is partially open The pump is worn out or has too many gaskets Pump takes too much power stalls motor The liquid is more viscous t...

Page 13: ...FOR A PARTICULAR PURPOSE No officer or employee of IDEX Corporation or Viking Pump Inc is authorized to alter this warranty DANGER Before opening any Viking pump liquid chamber pumping chamber reservoir relief valve adjusting cap fitting etc be sure 1 That any pressure in the chamber has been completely vented through the suction or discharge lines or other appropriate openings or connections 2 Th...

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