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General Information

© Viking Range Corporation

SMR-0003

5

Sealed System Basics

The following should always be practiced with any 

sealed system that has been opened. 

ONLY OPEN 

THE SEALED SYSTEM AS A LAST RESORT AND 

AS A FINAL DIAGNOSIS

. Always check other areas of 

operation such as wiring, airflow, thermostat, etc. before 

opening up the sealed system. Many times these areas 

can resemble sealed system problems. The diagnosis 

of a sealed system can be determined by accurate 

pressure and temperature measurements. Also, 

checking the evaporator frost pattern is a great way to 

tell if a charge is adequate within a system.

Use a leak detection system that will detect R-134a 

1. 

refrigerant. Leaks need to be found on any leaking 

system 

BEFORE

 the repair takes place.

The drier must be replaced anytime the sealed 

2. 

system is opened. Always use a new drier. Failure 

to do so may cause repeated system failure in the 

future.

Limit time the system is opened. 

3. 

DO NOT EXPOSE 

THE OPEN SYSTEM FOR MORE THAN 15 

MINUTES

. This will result in sealed system failure. 

Leave replacement parts sealed and/or pressurized 

until ready to install.

The compressor must be replaced if there is a low 

4. 

side leak. Moisture has been drawn into the system 

if the unit has been running for an extended period 

of time. Be sure to flush the system with dry nitrogen 

gas and evacuate to 50 microns before re-charging 

(see Low Side Leaks).

A new evaporator assembly must be ordered if the 

5. 

capillary tube is found to be plugged or severely 

restricted. Restrictions cannot be flushed out.

Be sure to purge the system with dry nitrogen gas 

6. 

after final brazing. This will flush out any air or 

moisture that may have entered the system before 

being absorbed into the ester oil.

Basic Refrigeration Tools

The following list contains some of the tools required for 

basic refrigeration repairs:

Hoses with R-134a couplers (must meet standards 

• 

for handling R-134a refrigerant)

Approved and certified recovery system for R-134a

• 

Manifold gauge set for R-134a

• 

Charging cylinder with R-134a

• 

Weight scale (preferably in ounces to the nearest 

• 

tenth of an ounce)

Access valves

• 

Small and large tubing cutter

• 

Brazing torch

• 

Swaging tools

• 

Multimeter

• 

Leak detection equipment for detection of R-134a

• 

Standard hand tools (assorted Phillips and standard 

• 

screwdrivers, sockets, Allen wrenches, adjustable 

wrenches, etc.)

Rivet gun and assorted rivets

• 

Drill motor and assorted metal drills

• 

Installation

Unit can be installed freestanding or built-in. The 

• 

front of the unit must be unobstructed for proper air 

circulation and operation at all times.

Area should be ventilated and without extreme 

• 

temperatures.

Unit must be installed away from the elements of 

• 

nature. Do NOT use the unit outdoors unless it is 

U.L. approved for outdoor use; doing so may void 

any warranties.

Unit must be on a 

• 

LEVEL

 surface capable of 

supporting the loaded weight of the unit.

ELECTRICAL SHOCK HAZARD

-Failure to follow 

these requirements could result in personal injury, 

electrical shock, or fire.

Electrical Requirements

115 VAC, 60 Hz., single phase power is needed

• 

Use an outlet with a 15 amp delayed action fuse 

• 

or circuit breaker. 

DO NOT PUT A FUSE ON THE 

NEUTRAL OR GROUND OF THE CIRCUIT

.

Properly grounded outlet is required for this unit.

• 

It is recommended that a single circuit receptacle 

• 

be used for this unit only. 

DO NOT USE AN 

EXTENSION CORD

.

Summary of Contents for DFUR144

Page 1: ...nal injury for improper service procedures done by an unqualified person Service SMR 0003 July 2008 DFRD144 DFUR143 DFUR144 DFUW144 DUAR143 DUAR144 DURD144 DUWC144 VUAR143 VUAR144 VURD144 VUWC144 2008...

Page 2: ...IT IS THE TECHNICIANS RESPONSIBILITY TO REVIEW ALL APPROPRIATE SERVICE INFORMATION BEFORE BEGINNING REPAIRS All safety information must be followed as provided in this document To avoid risk of elect...

Page 3: ...ic Refrigeration Tools 5 Installation 5 Electrical Requirements 5 Sealed System Basics 5 Diagnostic Information 6 Low Side leaks 6 High Side Leaks 6 Restricted Capillary Tube 6 Access Valves 6 Evapora...

Page 4: ...vary among the models listed in this service manual See chart below for unit specifications related to the model that you are servicing Wine Cellar Beverage Center Refrigerated Drawers Unit Specifica...

Page 5: ...h dry nitrogen gas 6 after final brazing This will flush out any air or moisture that may have entered the system before being absorbed into the ester oil Basic Refrigeration Tools The following list...

Page 6: ...be flushed thoroughly with nitrogen gas and evacuated to 50 microns before re charging High Side Leaks High side leaks consist of a break in the system at the condenser high side tubing drier or capil...

Page 7: ...the access valve on the compressor s process tube If any access valve is attached to the high side process tube remove it and then seal the tube by brazing before charging Charge the unit to specified...

Page 8: ...ade If this is not found replace the condenser fan Evaporator The evaporator uses evaporating refrigerant to remove heat from the inside of the unit ultimately making the interior cold The shape and s...

Page 9: ...ermistor is connected to the LED display and displays the temperature inside the unit on the display panel The following will happen in the event of one or both thermistors fail If the evaporator ther...

Page 10: ...d ALARMS OFF Steady Amber PRESS ON OFF Reset SET WARMER COLDER F C LIGHT OFF PRESS AND HOLD TruProtect System POWER FAILURE Flashing Amber HIGH LOW TEMP Red ALARMS OFF Steady Amber PRESS ON OFF Reset...

Page 11: ...or more than five 1 5 minutes an audible alarm will sound three 3 times every 30 seconds and the LED light will flash green This will stop as soon as the door is closed High and Low Temperature If the...

Page 12: ...e Service Mode press and hold the WARMER button while pressing the COLDER button four times within five seconds You cannot enable Service Mode while in Set Mode All system functions will remain in the...

Page 13: ...until the LIGHT button is pressed again 2 The light bulb is burned out Replace the light bulb and then press LIGHT button Door is closed but the light is still on inside of the unit 1 Did not press t...

Page 14: ...y minute Compressor fault high low amps 1 Compressor wires disconnected Check wiring diagram on back of unit and reconnect wires 2 Faulty compressor Replace compressor 3 Faulty control Replace control...

Page 15: ...times within five seconds LED is not displaying a steady green light on the display panel 1 Tru Protect was disabled Press and hold the SET button for five seconds NOTE Steady green light on the LED...

Page 16: ...ross the following Start winding Run winding See Compressor section Run Common Start terminals to compressor housing If run winding or start winding reads high to infinite resistance open replace comp...

Page 17: ...if dead short is found across fan terminals Replace fan if continuity is found between terminal and fan chassis Display Thermistor Disconnect and remove thermistor 1 from unit Use a known reference te...

Page 18: ...arter Remove overload from circuit and 1 allow 2 min to cool Check resistance between overload 2 terminals If terminals read open or dead short replace overload To avoid risk of electrical shock perso...

Page 19: ...te to the chair frame and slide out the baseplate enough to allow working room required see illustration below Remove Screws Slide out the mechanical baseplate Remove screws securing the mechanical ba...

Page 20: ...nd install the three sleeves where the carriage bolts will be located Mount the new compressor and install the three washers and lock nuts and tighten to 45 in lbs DO NOT REMOVE THE RUBBER PLUGS AT TH...

Page 21: ...screws that hold the baseplate to the 3 chair frame of the unit and slide out the mechanical baseplate Install sealed system access valve s and recover 4 refrigerant After recovering be sure to cap of...

Page 22: ...er for easier access to the lens 2 assembly Be careful not to disturb other wiring inside the unit Press in on the lens release tabs while 3 simultaneously prying the lens upward using a flat blade sc...

Page 23: ...OARD USER INTERFACE BOARD DOOR MAGNET REED SWITCH BLK WHT BLK YEL WHITE RED WHT BLK YEL YEL WHT RED BLU WHT YEL COMM CONTROL BOARD DETAIL TOP VIEW ORG WHITE WHITE BLK YEL BLUE TAN J5 J8 J6 J4 J4A J7 L...

Page 24: ...CORD CONTROL BOARD USER INTERFACE BOARD DOOR MAGNET REED SWITCH WHT BLK YEL WHITE RED WHT BLK WHT BLU WHT YEL COMM CONTROL BOARD DETAIL TOP VIEW ORG WHITE WHITE BLK YEL BLUE TAN J5 J8 J6 J4 J4A J7 LI...

Page 25: ...GNET REED SWITCH GND BLK BLK YEL WHITE BLK YEL GRN ORG RED BLK WHT RED COMM CONTROL BOARD DETAIL TOP VIEW ORG WHITE WHITE BLK YEL BLUE TAN J5 J8 J6 J4 J4A J7 LINE NEU CHASSIS GND GRN USER INTERFACE BO...

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